REAR DOOR LOCK (for TMMK Made) INSTALLATION

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B000L4Q

      Install the rear door inside locking cable assembly as shown in the illustration.

    2. B000M7R

      Engage the 3 claws as shown in the illustration.

  2. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. B000LWY

      Install the rear door lock remote control cable assembly as shown in the illustration.

    2. B000IFU

      Engage the claw as shown in the illustration.

  3. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

    Note


    • When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

    • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.


    1. Apply MP grease to the sliding parts of the rear door lock with motor assembly.

    2. When reusing the rear door lock with motor assembly.


      1. Install a new door lock wiring harness seal to the rear door lock with motor assembly.

    3. B000HMEE01
      Text in Illustration
      *1 Release Plate

      Connect the rear door lock with motor assembly to the release plate of the rear door outside handle frame sub-assembly, and set it to the rear door panel.

      Tech Tips

      Make sure that the release plate of the rear door outside handle frame sub-assembly is securely connected to the rear door lock with motor assembly.

    4. Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. B000MWR

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  5. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. B000NBK

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip as shown in the illustration.

  6. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B000JOA

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

  7. INSTALL REAR DOOR GLASS RUN


    1. B000NHF

      Install the rear door glass run.

  8. INSTALL REAR DOOR WEATHERSTRIP


    1. B000MDX

      Connect the upper part of rear door weatherstrip as shown in the illustration.

  9. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply new butyl tape to the rear door panel.

    2. B000HLLE01
      Text in Illustration
      *a Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Install the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  10. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. B000HBK

      Install the rear door inner glass weatherstrip.

  11. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B000NM3

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. B000LP3E01
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    3. B000HD1E01
      Text in Illustration
      *a Reference Boss

      Engage the 4 claws and reference boss as shown in the illustration.

    4. B000MQU

      Engage the 8 clips to install the rear door trim board sub-assembly.

    5. Install the 3 screws.

  12. INSTALL REAR ARMREST ASSEMBLY


    1. B000KAY

      Engage the 2 guides, 3 clips and 7 claws to install the rear armrest assembly.

  13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. B000KGX

      Engage the 3 guides, 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  14. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B000J18

      Engage the 3 claws to install the rear door inside handle bezel plug.

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  16. CHECK POWER WINDOW CONTROL SYSTEM

    Click here