STEERING COLUMN ASSEMBLY INSTALLATION


  1. INSPECT STEERING COLUMN ASSEMBLY


    1. B000KVDE01
      Text in Illustration
      *1 Capsule

      Check that the 2 capsules are securely installed to the steering column assembly as shown in the illustration.

      Minimum Dimension
      A B
      1 mm (0.0394 in.) 12 mm (0.473 in.)

      If the capsules are not positioned as specified, replace the electric power steering column sub-assembly with a new one.

    2. Check the 2 capsules for deformation and damage.

      If either of the capsules is deformed, loose, missing or damaged, replace the electric power steering column sub-assembly with a new one.

  2. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. B000HMYE01
      Text in Illustration
      *a Matchmark

      Install the steering intermediate shaft assembly to the steering column assembly.

      Note

      Align the matchmarks on the steering intermediate shaft assembly and the steering column assembly.

    2. Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  3. INSTALL STEERING POST ASSEMBLY


    1. Install the steering post assembly with the 4 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    2. Install the ground wire with the bolt.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    3. Engage the clamp.

    4. Connect the 2 connectors.

    5. Connect the connectors and engage the wire harness clamps to the steering post assembly.

  4. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for LHD)


    1. for TMC, TMMR Made:


      1. Engage the clamp to install the No. 2 air duct sub-assembly.

      2. Engage the 2 claws and guide.

      3. Connect the connector to the footwell light.

      4. Engage the wire harness clamp to the No. 2 air duct sub-assembly.

    2. for TMMK Made:


      1. Engage the 2 claws and guide to install the No. 2 air duct sub-assembly.

  5. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)


    1. Engage the 2 claws to install the No. 2 air duct sub-assembly.

    2. Install the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connector to the footwell light.

  6. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. B000M9UE01
      Text in Illustration
      *a Matchmark

      Connect the steering intermediate shaft assembly to the steering link assembly.

      Note

      Align the matchmarks on the steering intermediate shaft assembly and the steering link assembly.

    2. Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }
    3. B000LLC

      Tighten the clamp.

  7. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

    Note


    • Do not replace the spiral cable with the battery connected and the ignition switch ON.

    • Do not rotate the spiral cable without the steering wheel with the battery connected and the ignition switch ON.

    • Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.


    1. Engage the 3 claws to install the turn signal switch assembly with spiral cable sub-assembly to the steering post assembly.

    2. Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.

  8. INSTALL UPPER STEERING COLUMN COVER


    1. Engage the 2 claws to install the upper steering column cover.

    2. Engage the 4 clips and 2 guides to the upper steering column cover.

  9. INSTALL LOWER STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column)


    1. B000NCY

      Engage the 2 claws to install the lower steering column cover.

    2. B000IRA

      Install the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }
    3. B000NCJ

      Engage the claw.

  10. INSTALL LOWER STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column)


    1. B000LCT

      Engage the 2 claws to install the lower steering column cover.

    2. B000KMX

      Install the 3 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  11. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)


    1. w/o Driver Side Knee Airbag:


      1. Engage the 5 clips and 3 guides.

    2. w/ Driver Side Knee Airbag:


      1. Engage the 4 claws, 7 clips and 3 guides.

    3. Install the instrument panel sub-assembly with the 2 bolts <B>.

  12. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (w/o Driver Side Knee Airbag)


    1. Engage the claw and 2 guides to connect the hood lock control lever sub-assembly.

  13. INSTALL INSTRUMENT SIDE PANEL (w/o Driver Side Knee Airbag)


    1. Engage the 3 guides.

    2. B000N7A

      Engage the 4 claws to install the instrument side panel LH as shown in the illustration.

  14. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP (w/o Driver Side Knee Airbag)


    1. B000HY0E01
      Text in Illustration
      *1 Alignment Mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  15. INSTALL COWL SIDE TRIM SUB-ASSEMBLY (w/o Driver Side Knee Airbag)


    1. Engage the 2 clips.

    2. Install the cowl side trim sub-assembly LH with the clip.

  16. INSTALL FRONT DOOR SCUFF PLATE (w/o Driver Side Knee Airbag)


    1. Engage the 10 claws to install the front door scuff plate LH.

  17. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)


  18. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

  19. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY


  20. INSTALL STEERING WHEEL ASSEMBLY


    1. B000J5KE01
      Text in Illustration
      *a Matchmark

      Install the steering wheel assembly aligning the matchmarks on the steering wheel assembly and steering main shaft.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    3. Connect the connectors to the spiral cable sub-assembly.

  21. INSPECT STEERING WHEEL CENTER POINT

  22. INSTALL HORN BUTTON ASSEMBLY


  23. INSTALL FRONT WHEEL LH

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Power Tilt and Power Telescopic Steering Column)

    Note


    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    • Connect the cable to the negative (-) battery terminal with the front wheels facing straight ahead.

    • Reset the auto tilt away function setting to the previous condition by changing the customize parameter Click here.

  25. TORQUE SENSOR ZERO POINT CALIBRATION

    Click here

  26. ADJUST PARKING ASSIST MONITOR SYSTEM

    Click here