PARKING BRAKE ASSEMBLY (for TMMK Made) DISASSEMBLY

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. REMOVE REAR WHEEL

  2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY


    1. B000JPX

      Remove the bolt and separate the rear flexible hose from the rear shock absorber assembly.

    2. Remove the 2 bolts, and separate the rear disc brake caliper assembly.

      Note

      Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging down by the rear flexible hose.

  3. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  4. REMOVE REAR DISC


    1. B000IZKE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub.

    2. B000KO0

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.

  5. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side)


    1. B000JH6

      Remove the parking brake shoe return tension spring.

  6. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side)


    1. B000LHA

      Remove the parking brake shoe return tension spring.

  7. REMOVE PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side)


    1. B000IZOE01

      Using SST, remove the parking brake shoe hold down compression spring.

      SST
      09718-00011

  8. REMOVE PARKING BRAKE SHOE STRUT


    1. B000HD3

      Pull the No. 1 parking brake shoe assembly towards the front of the vehicle by hand as shown in the illustration.

    2. B000KTT

      Remove the parking brake shoe strut.

  9. REMOVE PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side)


    1. B000LL1E01

      Using SST, remove the parking brake shoe hold down compression spring.

      SST
      09718-00011

  10. SEPARATE PARKING BRAKE SHOE LEVER


    1. B000NRR

      Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and pull downward to separate them from the parking brake plate.

    2. Separate the parking brake shoe lever from the No. 2 parking brake shoe assembly.

  11. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. B000JKW

      Remove the parking brake shoe adjusting screw set.

  12. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. B000MP1

      Remove the No. 1 parking brake shoe assembly.

  13. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)


    1. B000KJE

      Remove the parking brake shoe return tension spring.

  14. REMOVE PARKING BRAKE SHOE LEVER


    1. B000MFJ

      Using needle-nose pliers, remove the parking brake shoe lever from the No. 3 parking brake cable assembly as shown in the illustration.

  15. REMOVE PARKING BRAKE SHOE HOLD DOWN SPRING PIN


    1. B000NJA

      Remove the parking brake shoe hold down spring pin (for front side).

    2. B000IWM

      Remove the parking brake shoe hold down spring pin (for rear side).