REAR BRAKE REMOVAL

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. SEPARATE REAR FLEXIBLE HOSE


    1. B000KVS

      Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. B000H1XE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pin, and remove the 2 bolts and rear disc brake cylinder assembly.

  5. REMOVE REAR DISC BRAKE PAD


    1. B000NH7

      Remove the 2 rear disc brake pads with rear disc brake anti-squeal shim kit from the disc brake cylinder mounting.

  6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. B000MVG

      Remove the rear disc brake anti-squeal shim from each rear disc brake pad.

    2. B000LM0

      Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.

  7. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. B000HKK

      Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.

  8. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)


    1. B000IT5

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)


    1. B000IFT

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  10. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. B000JJZE05
      Text in Illustration
      *1 Vinyl Tape

      Using a screwdriver with its tip wrapped with vinyl tape, remove the rear disc brake cylinder slide bushing from the rear disc brake cylinder slide pin.

      Note

      Do not damage the rear disc brake cylinder slide pin.

  11. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. B000MCB

      Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.

  12. REMOVE DISC BRAKE CYLINDER MOUNTING


    1. B000HYX

      Remove the 2 bolts and disc brake cylinder mounting.

  13. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  14. REMOVE REAR DISC


    1. B000IZKE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub.

    2. B000KO0

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.