FRONT BRAKE REASSEMBLY


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the front disc brake bleeder plug after bleeding.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. B000LCO

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      Text in Illustration
      B000JL5 Lithium Soap Base Glycol Grease

    2. Install the piston seal to the front disc brake cylinder.

      Note

      Securely install the piston seal to the groove of the front disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON (for TMC, TMMR Made)


    1. B000H2IE01
      Text in Illustration
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B000JL5 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Install the cylinder boot to the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the front disc brake cylinder.

      Note

      Do not install the front disc brake piston forcibly in the front disc brake cylinder.

  5. INSTALL CYLINDER BOOT (for TMC, TMMR Made)


    1. B000ISXE01
      Text in Illustration
      *1 Front Disc Brake Piston Set Ring
      *2 Cylinder Boot

      Install the cylinder boot to the front disc brake cylinder.

      Note

      Securely install the cylinder boot to the groove of the front disc brake cylinder and front disc brake piston.

    2. B000KUOE01
      Text in Illustration
      *1 Vinyl Tape

      Using a screwdriver, install a new front disc brake piston set ring.

      Note


      • Securely install the front disc brake piston set ring to the outer groove of the cylinder boot.

      • Do not damage the cylinder boot.

  6. INSTALL FRONT DISC BRAKE PISTON (for TMMK Made)


    1. B000JUPE03
      Text in Illustration
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B000JL5 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot and front disc brake piston.

    2. B000M9Y

      Install the cylinder boot to the front disc brake piston as shown in the illustration.

  7. INSTALL CYLINDER BOOT (for TMMK Made)


    1. B000HL0E01
      Text in Illustration
      *1 Front Disc Brake Piston
      *2 Cylinder Boot
      *3 Front Disc Brake Cylinder

      Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

      Note


      • Securely install the cylinder boot into the groove of the disc brake cylinder and front disc brake piston.

      • Do not damage the cylinder boot.