REAR SPEED SENSOR (for TMMK Made) INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

  • If the sensor rotor needs to be replaced, replace the rear axle hub and bearing assembly.

  • The rear speed sensor is a component of the rear axle hub and bearing assembly. If the rear speed sensor malfunctions, replace the rear axle hub and bearing assembly.


  1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY


    1. Install the rear axle hub and bearing assembly Click here.

      Tech Tips


      • The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor malfunctions, replace the rear axle hub and bearing assembly.

      • If the sensor rotor needs to be replaced, replace the rear axle hub and bearing assembly.

  2. INSPECT REAR AXLE HUB BEARING LOOSENESS


    1. B000KAW

      Using a dial indicator, check for looseness near the center of the rear axle hub.

      Maximum looseness
      0.05 mm (0.00197 in.)

      Note


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • Keep the magnet of the dial indicator away from the rear axle hub and bearing assembly.

      If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.

  3. INSPECT REAR AXLE HUB RUNOUT


    1. B000N74

      Using a dial indicator, check for runout on the surface of the rear axle hub outside the rear axle hub bolts.

      Maximum runout
      0.07 mm (0.00276 in.)

      Note


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • Make sure to install the tip of the dial indicator towards the outside of the rear axle hub bolt.

      • Keep the magnet of the dial indicator away from the rear axle hub and bearing.

      If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.

  4. CONNECT SKID CONTROL SENSOR WIRE


    1. Connect the connector to the rear speed sensor.

  5. INSTALL REAR DISC


    1. B000IZKE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  6. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug.

  7. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    1. Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

    2. Install the rear flexible hose to the rear shock absorber assembly with the bolt.

      Torque:
      19 N*m  { 192 kgf*cm, 14 ft.*lbf }

  8. ADJUST PARKING BRAKE

    Click here

  9. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. CHECK FOR SPEED SENSOR SIGNAL

    Click here