REAR DOOR WINDOW FRAME MOULDING (for TMMK Made) INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING


    1. B000GXR

      Using an air riveter or hand riveter with a nose piece, install the rear door rear window frame moulding with 4 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • B000M8QE10

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *a Riveter
        *b Mandrel
        *c Incorrect
      • B000LVPE11

        Confirm that the rivets are seated properly against the moulding.

        Text in Illustration
        *a Riveter
        *b Incorrect

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • B000LUHE13

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *a Riveter
        *b Incorrect

  2. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING


    1. B000GY7

      Engage the guide of the rear door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 4 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • B000M8QE10

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *a Riveter
        *b Mandrel
        *c Incorrect
      • B000LVPE11

        Confirm that the rivets are seated properly against the moulding.

        Text in Illustration
        *a Riveter
        *b Incorrect

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • B000LUHE13

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *a Riveter
        *b Incorrect

  3. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing a new rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Front Window Frame Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove any remaining double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the vehicle body and rear door front window frame moulding.

    3. Remove the release paper from a new rear door front window frame moulding.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B000N3GE01
      Text in Illustration
      *a Caulking Sponge
      B000JL5 Double-sided Tape

      Engage the clip and guide, and attach the double-sided tape to install the rear door front window frame moulding.

  4. INSTALL REAR DOOR BELT MOULDING ASSEMBLY


    1. B000IE9

      Engage the 6 claws to install the rear door belt moulding assembly as shown in the illustration.

  5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. B000MWR

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  6. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. B000NBK

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip as shown in the illustration.

  7. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B000JOA

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

  8. INSTALL REAR DOOR GLASS RUN


    1. B000NHF

      Install the rear door glass run.

  9. INSTALL REAR DOOR WEATHERSTRIP


    1. B000MHA

      Engage the 20 clips to install the rear door weatherstrip.

  10. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Clean the bolt hole on the vehicle body.

    3. Clean the bolt threads of the bolt.

    4. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. B000JM1

      Install the rear door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  11. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply new butyl tape to the rear door panel.

    2. B000HLLE01
      Text in Illustration
      *a Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Install the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  12. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. B000HBK

      Install the rear door inner glass weatherstrip.

  13. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B000NM3

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. B000LP3E01
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    3. B000HD1E01
      Text in Illustration
      *a Reference Boss

      Engage the 4 claws and reference boss as shown in the illustration.

    4. B000MQU

      Engage the 8 clips to install the rear door trim board sub-assembly.

    5. Install the 3 screws.

  14. INSTALL REAR ARMREST ASSEMBLY


    1. B000KAY

      Engage the 2 guides, 3 clips and 7 claws to install the rear armrest assembly.

  15. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. B000KGX

      Engage the 3 guides, 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  16. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B000J18

      Engage the 3 claws to install the rear door inside handle bezel plug.

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  18. INSPECT POWER WINDOW OPERATION

    Click here