REAR DOOR WINDOW FRAME MOULDING (for TMMK Made) REMOVAL

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B000NDR

      Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel plug as shown in the illustration.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. B000LR8

      Using a moulding remover, disengage the 2 clips, 5 claws and 3 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  5. REMOVE REAR ARMREST ASSEMBLY


    1. B000LSK

      Using a moulding remover, disengage the 3 clips, 7 claws and 2 guides to remove the rear armrest assembly.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B000NO9E01
      Text in Illustration
      *a Protective Tape

      Apply protective tape to the rear door panel.

    2. B000MQU

      Remove the 3 screws.

    3. Using a clip remover, disengage the 8 clips.

    4. B000JN5E01
      Text in Illustration
      *1 Rear Door Inner Glass Weatherstrip
      *a Reference Boss

      Pull out the rear door trim board sub-assembly as shown in the illustration.

    5. Disengage the reference boss from the rear door panel.

    6. Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    7. B000MID

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    8. B000HNNE02
      Text in Illustration
      *a Screwdriver

      Using a screwdriver, disengage the claw and remove the No. 1 door scuff plate clamp from the rear door trim board sub-assembly as shown in the illustration.

  7. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. B000ND9E02
      Text in Illustration
      *a Screwdriver

      Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  8. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B000KKR

      Disconnect the connector.

    2. Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through the rear door service hole cover.

    3. Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  9. REMOVE REAR DOOR CHECK ASSEMBLY


    1. B000JM1

      Remove the bolt and 2 nuts, and rear door check assembly.

  10. REMOVE REAR DOOR WEATHERSTRIP


    1. B000MHA

      Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.

  11. REMOVE REAR DOOR GLASS RUN


    1. B000NHF

      Remove the rear door glass run.

  12. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B000JOA

      Remove the 2 bolts and screw and rear door lower window frame sub-assembly.

      Note

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  13. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. B000JAB

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  14. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. B000LX6

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  15. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    1. B000JXQ

      Apply protective tape around the rear door belt moulding assembly as shown in the illustration.

      Text in Illustration
      B000JL5 Protective Tape
    2. B000KQKE01
      Text in Illustration
      *a Screwdriver
      B000JL5 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 6 claws to remove the rear door belt moulding assembly as shown in the illustration.

  16. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Front Window Frame Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.


    1. Using a heat light, heat the rear door front window frame moulding.

    2. B000MVJE01
      Text in Illustration
      *a Caulking Sponge
      B000JL5 Double-sided Tape

      Using a moulding remover, disengage the clip and guide, and separate the double-sided tape to remove the rear door front window frame moulding.

  17. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. B000NAIE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Standard Measurement
      Area Measurement
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 4 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the rear door upper window frame moulding from the door frame.

  18. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. B000NLUE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Standard Measurement
      Area Measurement
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 4 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Remove the rear door rear window frame moulding.