HEADLIGHT ASSEMBLY (for TMC, TMMR Made) REASSEMBLY

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. INSTALL GROMMET


    1. B000NDH

      Install the grommet.

  2. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Install a new headlight leveling motor base packing.

  3. INSTALL HEADLIGHT LEVELING MOTOR (w/o AFS)


    1. B000N1LE01
      Text in Illustration
      *a Aiming Screw

      Insert the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

    2. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to engage the shaft.

      Tech Tips

      Turn the aiming screw the same number of times as it was turned during removal.

    3. B000MMZE01
      Text in Illustration
      *a Aiming Screw

      Turn the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration and engage the pin to install the headlight leveling motor to the headlight unit.

      Tech Tips

      When installing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction indicated by the arrow (3) shown in the illustration.

    4. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration.

      Tech Tips

      Turn the aiming screw the same number of times as it was turned during removal.

  4. INSTALL HEADLIGHT LEVELING MOTOR (w/ AFS)


    1. B000J6O

      Engage the tip of the headlight leveling motor with the reflector as shown in the illustration.

    2. B000K2Q

      Turn the headlight leveling motor as shown in the illustration and engage the pin to install the headlight leveling motor to the headlight unit.

      Tech Tips

      For the headlight leveling motor RH, rotate it symmetrical to the directional arrow shown in the illustration.

  5. INSTALL FRONT TURN SIGNAL LIGHT BULB


    1. Install the front turn signal light bulb to the front turn signal light socket.

    2. B000ID5

      Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to install them as a unit.

  6. INSTALL HEADLIGHT SOCKET COVER


    1. for Halogen Headlight:


      1. Install the 2 headlight socket covers to the headlight unit.

    2. for HID Headlight:


      1. Install the headlight socket cover to the headlight unit.

  7. INSTALL NO. 2 HEADLIGHT BULB (for Halogen Headlight)


    1. B000L62

      Turn the No. 2 headlight bulb as shown in the illustration to install it.

      Note

      Do not touch the bulb glass.

  8. INSTALL DISCHARGE HEADLIGHT BULB (for HID Headlight)


    1. Set the discharge headlight bulb to the headlight unit.

      Note

      Do not touch the bulb glass.

    2. B000L4PE01

      Lock the set spring to install the discharge headlight bulb as indicated by arrows, in the order shown in the illustration.

  9. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight)


    1. B000MB1E01
      Text in Illustration
      *a Red Line

      Turn the socket of the headlight light control ECU sub-assembly as shown in the illustration to connect it.

      Note


      • Check that the O-ring is installed on the headlight light control ECU sub-assembly.

      • Check that the O-ring is not damaged or contaminated with foreign matter. If there is any damage, replace the O-ring with a new one.

      • Do not pull the headlight light control ECU sub-assembly with the socket connected.

    2. Check that the red line on the output harness is not twisted and store the harness in the headlight assembly securely so that the output harness is not pinched.

    3. B000J54E01
      Text in Illustration
      *a Lock Mark

      Turn the headlight light control ECU sub-assembly as shown in the illustration until the lock marks are aligned to install it.

      Note


      • To prevent incomplete installation, make sure to fully push in and turn the headlight light control ECU sub-assembly until the lock marks are aligned.

      • Do not apply excessive force using a tool.

  10. INSTALL NO. 1 HEADLIGHT BULB


    1. B000JXO

      Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration to install it.

      Note

      Do not touch the bulb glass.

  11. INSTALL HEADLIGHT COVER


    1. B000NIC

      Engage the 8 guides and 2 claws.

    2. B000NCL

      Install the headlight cover with the 3 screws.

      Torque:
      1.3 N*m  { 13 kgf*cm, 11 in.*lbf }