HEADLIGHT ASSEMBLY (for TMC, TMMR Made) DISASSEMBLY

Tech Tips

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

REMOVE HEADLIGHT COVER
1. Remove the 3 screws.
2. Disengage the 2 claws and 8 guides to remove the headlight cover.
REMOVE NO. 1 HEADLIGHT BULB
1. Turn the No. 1 headlight bulb as shown in the illustration to remove it.
  
  Note
  
  Do not touch the bulb glass.
REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)
1. Turn the No. 2 headlight bulb as shown in the illustration to remove it.
  
  Note
  
  Do not touch the bulb glass.
REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight)
1. Turn the headlight light control ECU sub-assembly as shown in the illustration to separate it.
  Note
  
  Do not apply excessive force using a tool.
  
  Do not damage the O-ring or allow it to become contaminated with foreign matter. If the O-ring is damaged or contaminated, water may get into the headlight assembly, resulting in a malfunction of the headlight light control ECU sub-assembly.
2. Turn the socket of the headlight light control ECU sub-assembly as shown in the illustration to remove it.
  
  Note
  
  Do not pull the headlight light control ECU sub-assembly with the socket connected.
REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight)
1. Release the set spring as indicated by the arrows, in the order shown in the illustration and remove the discharge headlight bulb.
  
  Note
  
  Do not touch the bulb glass.
REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for LED Headlight)
1. Turn the headlight light control ECU sub-assembly as shown in the illustration to separate it.
2. Disconnect the connector to remove the headlight light control ECU sub-assembly.
REMOVE NO. 1 HEADLIGHT BACK COVER (for LED Headlight)
1. Remove the screw.
2. Disengage the guide to remove the No. 1 headlight back cover from the headlight light control ECU.
REMOVE HEADLIGHT GASKET (for LED Headlight)
1. Remove the headlight gasket.
  
  Note
  
  After the headlight gasket is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.
REMOVE HEADLIGHT SOCKET COVER
1. for Halogen Headlight:
  1. Remove the 2 headlight socket covers from the headlight unit.
2. except Halogen Headlight:
  1. Remove the headlight socket cover from the headlight unit.
REMOVE FRONT TURN SIGNAL LIGHT BULB (except LED Headlight)
1. Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to remove them as a unit.
2. Remove the front turn signal light bulb from the front turn signal light socket.
REMOVE HEADLIGHT LEVELING MOTOR (except LED Headlight)
1. for Halogen Headlight, HID Headlight without AFS:
  1. Text in Illustration
    
    *a Aiming Screw
    
    Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.
    
    Tech Tips
    
    Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.
    
    Make sure to remember the number of aiming screw rotations.
  2. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to disengage the pin.
    
    Tech Tips
    
    When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (2) shown in the illustration.
  3. Text in Illustration
    
    *a Aiming Screw
    
    Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.
    
    Tech Tips
    
    Make sure to remember the number of aiming screw rotations.
  4. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.
2. for HID Headlight with AFS:
  1. Turn the headlight leveling motor as shown in the illustration to disengage the pin.
    
    Tech Tips
    
    For the headlight leveling motor RH, rotate it symmetrical to the directional arrow shown in the illustration.
  2. Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.
REMOVE HEADLIGHT LEVELING MOTOR (for LED Headlight)
1. Text in Illustration
  
  *a Aiming Screw
  
  Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.
  Tech Tips
  - Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.
  - Make sure to remember the number of aiming screw rotations.
2. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to disengage the pin.
  
  Tech Tips
  
  When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (2) shown in the illustration.
3. Text in Illustration
  
  *a Aiming Screw
  
  Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.
  
  Tech Tips
  
  Make sure to remember the number of aiming screw rotations.
4. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.
REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING
1. Remove the headlight leveling motor base packing.
  
  Note
  
  After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.
REMOVE GROMMET
1. Using needle-nosed pliers, remove the grommet.