WATER PUMP REMOVAL


  1. REMOVE V-RIBBED BELT

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  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Loosen the cylinder block drain cock plug (for Bank 1).

    3. Loosen the cylinder block drain cock plug (for Bank 2, w/ Cylinder Block Drain Cock Plug).

    4. Remove the radiator cap sub-assembly.

      B000J0SE02
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug (for Bank 1)
      *3 Cylinder Block Drain Cock Plug (for Bank 2, w/ Cylinder Block Drain Cock Plug) *4 Radiator Drain Cock Plug
      *5 Air Drain Cock Plug - -

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  3. DISCONNECT NO. 2 RADIATOR HOSE


    1. B000IRB

      Disconnect the No. 2 radiator hose.

  4. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting stay Side)


    1. B000L7F

      Remove the bolt, 2 nuts and No. 2 engine mounting stay RH.

  5. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side)


    1. B000J2L

      Remove the bolt and No. 2 engine mounting stay RH.

  6. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. B000HAM

      Remove the 4 bolts and engine moving control rod bracket with engine moving control rod.

  7. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B000JT3E01

      Using SST, remove the bolt.

      SST
      09961-00950

      Tech Tips

      There is not enough clearance to completely remove the bolt from the front No. 1 engine mounting bracket LH. Remove the front No. 1 engine mounting bracket LH together with the bolt.

    2. B000I9L

      Remove the 5 bolts and front No. 1 engine mounting bracket LH.

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. B000HU2

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  9. REMOVE V-RIBBED BELT TENSIONER PULLEY


    1. Remove the 5 mm bi-hexagon wrench.

    2. B000KPW

      Remove the bolt and V-ribbed belt tensioner pulley and dust shield.

      Note


      • Do not turn the bolt labeled "L" counterclockwise.

      • Store the V-ribbed belt tensioner pulley so that the bearing does not get damaged.

  10. REMOVE WATER INLET HOUSING


    1. B000LEKE03
      Text in Illustration
      *1 Water hose
      *2 Water Inlet housing

      Disconnect the water hose.

    2. Remove the 2 bolts, nut and water inlet housing.

    3. B000LJX

      Remove the 2 O-rings.

  11. SEPARATE WATER PUMP PULLEY


    1. B000KKEE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Using SST and union nut wrench, remove the 4 bolts and separate the water pump pulley from the engine water pump.

      SST
      09961-00950

      Tech Tips

      There is not enough clearance to completely remove the water pump pulley from the water pump shaft. Remove the water pump pulley together with the engine water pump.

  12. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. B000KTA

      Remove the 16 bolts, engine water pump assembly, water pump pulley and gasket.