RADIATOR REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. B000JZIE01
      Text in Illustration
      *1 Engine Under Cover LH
      *a Hose

      Connect a hose with an inside diameter of 9 mm (0.354 in.) to the radiator drain cock as shown in the illustration.

    2. Loosen the radiator drain cock plug.

    3. B000I0KE01
      Text in Illustration
      *1 Radiator Cap Sub-assembly
      *2 Radiator Drain Cock Plug

      Remove the radiator cap sub-assembly. Then drain the engine coolant.

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

    4. Disconnect the hose from the radiator drain cock.

  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  5. REMOVE ENGINE UNDER COVER RH

  6. REMOVE ENGINE UNDER COVER LH

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  9. REMOVE INLET AIR CLEANER ASSEMBLY


    1. B000KJW

      Remove the 2 bolts and inlet air cleaner assembly.

  10. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B000IY8E01
      Text in Illustration
      *A for TMC, TMMR Made
      *B for TMMK Made

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  11. DISCONNECT NO. 1 RADIATOR HOSE


    1. B000JD4

      Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. B000LRP

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

    2. Disengage the clamp and disconnect the No. 2 radiator hose from the fan assembly.

  13. DISCONNECT INLET NO. 1 OIL COOLER HOSE (w/ Oil Cooler)


    1. B000I7M

      Slide the clip and disconnect the inlet No. 1 oil cooler hose.

  14. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE (w/ Oil Cooler)


    1. B000KJI

      Slide the clip and disconnect the outlet No. 1 oil cooler hose.

  15. REMOVE HOOD LOCK ASSEMBLY (for TMC, TMMR Made)

    for LHD: Click here

    for RHD: Click here

  16. REMOVE HOOD LOCK ASSEMBLY (for TMMK Made)


    1. B000KEJE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. w/ Engine Hood Courtesy Switch:


      1. B000L2K

        Disconnect the connector.

    3. B000I1BE01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    4. B000N1F

      Disconnect the hood lock control cable assembly and remove the hood lock assembly.

  17. REMOVE UPPER RADIATOR SUPPORT


    1. B000IYB

      Disconnect the 2 horn connectors.

    2. B000NK4E02
      Text in Illustration
      *A for RHD
      *B for LHD

      Disengage the clamp and disconnect the hood lock control cable assembly from the upper radiator support.

    3. Remove the 5 bolts and upper radiator support.

    4. Remove the 2 radiator support cushions from the radiator assembly.

  18. REMOVE RADIATOR ASSEMBLY


    1. B000KV0E01
      Text in Illustration
      *A for TMC, TMMR Made
      *B for TMMK Made

      Disconnect the cooling fan motor connector and No. 2 cooling fan motor connector.

    2. Disengage the 2 clamps.

    3. B000INN

      Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

    4. B000I4H

      Remove the radiator assembly with the fan assembly from the vehicle.

      Note

      Do not apply any excessive force to the condenser assembly or pipe when removing the radiator assembly.

    5. Remove the 2 lower radiator supports from the radiator assembly.

    6. B000M8JE01
      Text in Illustration
      *A for TMC, TMMR Made
      *B for TMMK Made

      Disengage the 3 claws.

    7. Disengage the 2 guides and remove the fan assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan assembly.