EXHAUST MANIFOLD REMOVAL


  1. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  2. REMOVE ENGINE UNDER COVER RH

  3. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B000LC1

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  4. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Front Side)


    1. B000KZJ

      Remove the 2 nuts and No. 1 exhaust pipe support bracket (for Front Side).

  5. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. B000LF0

      Disconnect the 2 wire harnesses from the clamp.

    2. Disconnect the 2 heated oxygen sensor connectors.

    3. B000HVO

      Remove the 2 bolts and No. 1 exhaust pipe support bracket (for Rear Side).

    4. B000HWN

      Remove the 4 bolts, 4 nuts and front exhaust pipe assembly.

    5. Remove the 3 gaskets from the front exhaust pipe assembly.

  6. REMOVE AIR FUEL RATIO SENSOR (for Bank 1)


    1. B000KXN

      Disconnect the air fuel ratio sensor connector.

    2. Disconnect the harness clamp.

    3. B000IG3E01

      Using SST, remove the air fuel ratio sensor from the exhaust manifold RH.

      SST
      09224-00011

  7. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. B000NOU

      Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly RH.

    2. B000MHK

      Remove the gasket from the cylinder head sub-assembly.

  8. REMOVE AIR FUEL RATIO SENSOR (for Bank 2)


    1. B000NSD

      Disconnect the air fuel ratio sensor connector.

    2. B000MUX

      Separate the wire harness clamp.

    3. B000LRWE01

      Using SST, remove the air fuel ratio sensor from the exhaust manifold LH.

      SST
      09224-00011

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B000HHD

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. B000IM6

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. B000KDE

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  11. REMOVE NO. 2 MANIFOLD STAY


    1. B000HUY

      Remove the bolt, nut and No. 2 manifold stay.

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. B000K65

      Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly LH.

    2. B000GYL

      Remove the gasket from the cylinder head sub-assembly.