FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. B000MNEE01
      Text in Illustration
      *1 Fuel Suction Tube Set Gasket

      Install a new fuel suction tube set gasket to the fuel suction tube.

    2. Install the fuel suction tube with pump and gauge assembly to the fuel tank.

      Note


      • Do not damage the suction filter.

      • Be careful that the arm of the sender gauge does not bend.

  2. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. B000JC0E02
      Text in Illustration
      *a Mark

      Align the mark of the set plate with the fuel suction tube.

    2. Install the set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY


    1. B000IKWE01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 O-ring
      *4 Collar
      *a Correct
      *b Incorrect

      Push the fuel tube joint onto the plug of the fuel suction plate, then install the tube joint clip.

      Note


      • Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.

      • Check that the fuel tube joint is securely inserted to the end.

      • Check that the tube joint clip is on the collar of the fuel tube joint.

      • After installing the tube joint clip, check that the fuel tube joint cannot be pulled out.

    2. Connect the fuel pump connector.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG) and turn the intelligent tester on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, fuel pump control ECU, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the engine switch off.

    4. Disconnect the intelligent tester from the DLC3.

  6. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. B000HUK

      Install the rear floor service hole cover with new butyl tape.

      Text in Illustration
      B000K33 Butyl Tape

  7. INSTALL REAR SEAT CUSHION LOCK HOOK (for Fold Down Seat Type)


    1. B000HKU

      Engage the 2 claws to install a new rear seat cushion lock hook as shown in the illustration.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure as for the LH side.

  8. INSTALL REAR SEAT CUSHION LOCK HOOK (for Reclining Seat Type)


    1. B000HKU

      Engage the 2 claws to install a new rear seat cushion lock hook as shown in the illustration.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure as for the LH side.

  9. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type)


    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. w/ Seat Heater System:


      1. Engage the 2 clamps.

      2. Connect the connector.

    3. B000LR0

      Engage the 2 hooks of the rear seat cushion assembly to the vehicle body as shown in the illustration.

    4. Confirm that the rear seat cushion assembly is firmly installed.

      Note

      When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the rear seat cushion assembly.

  10. INSTALL REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type)


    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. Pass the 2 rear seat inner belt assemblies through the rear seat cushion assembly.

    3. Connect the 2 seat heater connectors.

    4. B000KYT

      Engage the 2 rear seat cushion frame hooks on the front side of the rear seat cushion assembly to the 2 rear seat cushion lock hooks as shown in the illustration.

    5. Confirm that the rear seat cushion assembly is securely installed.

      Note

      When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the rear seat cushion assembly.