FUEL PUMP REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. B000M41E01

      Lift up the front edge of the rear seat cushion assembly as shown in the illustration and disengage the 2 rear seat cushion frame hooks on the front side of the rear seat cushion assembly from the 2 rear seat cushion lock hooks.

      Standard Measurement
      a 100 mm (3.94 in.) or less

      Note

      Be sure to hold the part of the rear seat cushion assembly directly next to the rear seat cushion lock hooks when lifting it up. Lifting a different part of the rear seat cushion assembly may deform the rear seat cushion frame.

    2. Pass the 2 rear seat inner belt assemblies through the rear seat cushion assembly and remove the rear seat cushion assembly.

      Note

      Be careful not to damage the vehicle body.

  5. REMOVE REAR SEAT CUSHION LOCK HOOK


    1. B000LZB

      Disengage the 2 claws to remove the rear seat cushion lock hook as shown in the illustration.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  6. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B000HQPE02
      Text in Illustration
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    2. Disconnect the fuel pump connector.

  7. DISCONNECT FUEL PUMP TUBE SUB-ASSEMBLY


    1. B000LZ9E01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Pump Tube Sub-assembly
      *3 Fuel Suction Plate Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      *c Nylon Tube
      B000K70 Pull off
      B000IB9 Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel pump tube sub-assembly.

      Note


      • Remove any foreign matter on the fuel tube joint before performing this work.


      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).


      • Be sure to disconnect the fuel tube joint by hand.


      • Do not bend, twist, pinch or kink the nylon tube.


      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.


      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  8. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. B000JC0

      Remove the 8 bolts and fuel tank vent tube set plate.

  9. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. B000NOW

      Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

      Note


      • Do not damage the suction filter.


      • Be careful not to bend the arm of the fuel sender gauge assembly.

    2. B000JS2E03
      Text in Illustration
      *1 Fuel Suction Tube Set Gasket

      Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.