FUEL PRESSURE REGULATOR REMOVAL


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. B000H8N

      Disconnect the fuel sender gauge assembly connector.

    2. B000JYUE01

      Push the claw (A) of the fuel sender gauge assembly, and then pull up the fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

      • Be careful not to bend the arm of the fuel sender gauge assembly.

  3. REMOVE LOWER FUEL TANK CASE SUB-ASSEMBLY


    1. B000L4L

      Disconnect the fuel pump harness connector.

    2. Disconnect the fuel pump harness from the fuel suction plate sub-assembly.

    3. B000M3LE04
      Text in Illustration
      *1 E-ring

      Using needle nose pliers, remove the E-ring.

    4. B000L7OE01
      Text in Illustration
      *a Tube

      Disengage the 4 claws of the No. 1 fuel suction support and remove the lower fuel tank case sub- assembly from the fuel suction plate sub-assembly with the fuel filter.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    5. Remove the spring from the shaft of the fuel suction plate sub-assembly.

  4. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. B000IR1E01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter.

  5. REMOVE FUEL PUMP


    1. B000MBQE01
      Text in Illustration
      *a Fuel Filter
      *b Suction Filter
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.


      • Do not remove the suction filter.


      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    2. B000JQW

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    3. B000IKSE03
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

  6. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. B000IC6E01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the fuel pressure regulator assembly from the fuel filter.

      Note

      Pull out the fuel pressure regulator assembly carefully because the O-rings are firmly installed between the fuel pressure regulator assembly and fuel filter.

    2. B000L44E13
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the fuel pressure regulator assembly.