FUEL PUMP (for TMMK Made) REMOVAL

Tech Tips

Perform "Inspection After Repair" after replacing the fuel pump with filter assembly Click here.


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. B000M41E01

      Lift up the front edge of the rear seat cushion assembly as shown in the illustration and disengage the 2 rear seat cushion frame hooks on the front side of the rear seat cushion assembly from the 2 rear seat cushion lock hooks.

      Standard Measurement
      a 100 mm (3.94 in.) or less

      Note

      Be sure to hold the part of the rear seat cushion assembly directly next to the rear seat cushion lock hooks when lifting it up. Lifting a different part of the rear seat cushion assembly may deform the rear seat cushion frame.

    2. Pass the 2 rear seat inner belt assemblies through the rear seat cushion assembly and remove the rear seat cushion assembly.

      Note

      Be careful not to damage the vehicle body.

  5. REMOVE REAR SEAT CUSHION LOCK HOOK


    1. B000LZB

      Disengage the 2 claws to remove the rear seat cushion lock hook as shown in the illustration.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  6. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B000N6U

      Remove the rear floor service hole cover.

    2. Disconnect the fuel pump connector.

  7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B000H0NE02
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tank Main Tube Sub-assembly
      *3 Fuel Suction Plate Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      B000K70 Pull off
      B000IB9 Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

      Note


      • Remove any foreign matter on the fuel tube joint before performing this work.

      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

      • Be sure to disconnect the fuel tube joint by hand.

      • Do not bend, twist, pinch or kink the fuel tank main tube sub-assembly.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  8. DISCONNECT FUEL EMISSION HOSE


    1. B000H1G

      Slide the clip and disconnect the fuel emission hose from the fuel suction tube with pump and gauge assembly.

  9. DISCONNECT NO. 2 CHARCOAL CANISTER OUTLET HOSE


    1. B000JSD

      Slide the clip and disconnect the No. 2 charcoal canister outlet hose from the fuel suction tube with pump and gauge assembly.

  10. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. B000LRV

      Remove the 8 bolts and fuel tank vent tube set plate.

  11. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. B000M2ME01
      Text in Illustration
      *1 Fuel Suction Tube Set Gasket
      *a Retainer
      *b Fuel Cut-off Tube
      B000K70 Pull
      B000IB9 Pull out

      Using a screwdriver with its tip wrapped with protective tape, pull the retainer to disengage the lock claws and pull out the fuel cut-off tube.

    2. Remove the fuel suction tube with pump and gauge assembly from the fuel tank sub-assembly.

      Note


      • Be careful not to bend the arm of the fuel sender gauge assembly.

      • Do not damage the tube and fuel pump harness.

    3. Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.