FUEL PRESSURE REGULATOR (for TMC, TMMR Made) REMOVAL


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. B000H8N

      Disconnect the fuel sender gauge connector.

    2. B000JYU

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  3. REMOVE LOWER FUEL TANK CASE SUB-ASSEMBLY


    1. B000L4L

      Disconnect the fuel pump harness connectors from the fuel suction plate.

    2. B000M3LE03
      Text in Illustration
      *1 E-ring

      Using needle nose pliers, remove the E-ring.

    3. B000GXKE02
      Text in Illustration
      *1 Tube

      Disengage the 4 claws of the No. 1 fuel suction support and remove the lower fuel tank case sub-assembly from the fuel suction plate with the fuel filter.

    4. Remove the spring from the fuel suction plate.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

  4. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. B000JX8

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

  5. REMOVE FUEL PUMP


    1. B000MM2E02
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    2. B000JQW

      Disconnect the fuel pump harness connector.

    3. B000IKSE01
      Text in Illustration
      *1 O-ring
      *2 Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

  6. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. B000IC6

      Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly from the fuel filter.

      Note

      Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the fuel pressure regulator assembly and the fuel filter.

    2. B000L44E11
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the pressure regulator assembly.