FUEL PRESSURE REGULATOR (for TMMK Made) REMOVAL


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. B000L01E02
      Text in Illustration
      *a Tube
      *b Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the wire harness clamp as shown in the illustration.

      Note

      Do not damage the tube and wire harness.

    2. Disengage the wire harness clamp.

      Note

      Do not damage the wire harness.

    3. B000M0X

      Remove the 2 wire harness protectors from the wire harness.

      Note

      Do not damage the wire harness.

    4. B000J9E

      Disconnect the fuel sender gauge assembly connector.

    5. B000K79E01

      Push the claw (A) of the fuel sender gauge assembly, and then pull up the fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

      • Be careful not to bend the arm of the fuel sender gauge assembly.

  3. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. B000LYR

      Disconnect the fuel pump harness connector.

    2. B000LCK

      Disengage the claw and disconnect the fuel pump filter hose from the fuel sub-tank.

    3. B000NJNE01
      Text in Illustration
      *a Tube
      *b Fuel Sub-tank
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    4. B000JZJE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. B000M0BE01
      Text in Illustration
      *a Fuel Filter
      *b Suction Filter
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump with filter assembly or the suction filter if the suction filter is removed from the fuel pump with filter assembly.

    6. B000JQW

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump with filter assembly.

    7. B000IKSE01
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

  4. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. B000ICVE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the fuel pressure regulator assembly from the fuel filter.

      Note

      Pull out the fuel pressure regulator assembly carefully because the O-rings are firmly installed between the fuel pressure regulator assembly and fuel filter.

    2. B000L44E11
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the fuel pressure regulator assembly.