ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. B000HSEE18
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger
      *a Bank 1
      *b Bank 2

      Remove the 4 bolts and 2 engine hangers.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B000LRYE01
      Text in Illustration
      *A Type A
      *B Type B

      Disconnect the ventilation hose.

    2. Disconnect the hose clamp and union to check valve hose.

    3. B000KOH

      Disconnect the connector and wire harness clamp.

    4. Disconnect the 2 water by-pass hoses and fuel vapor feed hose.

    5. B000MT6

      Disconnect the connector from the intake air control valve assembly.

    6. B000JEV

      Remove the bolt and vacuum hose clamp.

    7. B000MGD

      Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    8. B000MG8

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    9. B000LIC

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. B000MG4

      Remove the intake air surge tank assembly and 3 gaskets.

  3. REMOVE NO. 1 SURGE TANK STAY


    1. B000IUY

      Remove the bolt and No. 1 surge tank stay.

  4. REMOVE THROTTLE BODY BRACKET


    1. B000KPG

      Remove the bolt and throttle body bracket.

  5. REMOVE IGNITION COIL ASSEMBLY


    1. B000GZJ

      Remove the nut.

    2. Disconnect the 2 harness clamps.

    3. B000HBS

      Disconnect the 6 ignition coil connectors.

    4. B000H8Z

      Remove the 6 bolts and 6 ignition coils.

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. B000J2L

      Remove the bolt and No. 2 engine mounting stay RH.

  7. REMOVE INTAKE MANIFOLD


    1. B000IS3

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. B000HU8

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B000HHD

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. B000IM6

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 MANIFOLD STAY


    1. B000HUY

      Remove the bolt, nut and No. 2 manifold stay.

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. B000KDE

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. B000LHV

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold assembly LH and gasket.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B000ID1

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  14. REMOVE NO. 2 TIMING GEAR COVER


    1. B000IOP

      Remove the 2 bolts and No. 2 timing gear cover.

  15. REMOVE WATER PUMP PULLEY


    1. B000LC5E01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. B000HU2

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  17. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. B000HXS

      Remove the bolt and No. 1 vacuum switching valve.

  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. B000MW5

      Using a deep socket wrench, remove the engine oil pressure switch assembly.

  19. REMOVE KNOCK CONTROL SENSOR


    1. B000KC5

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  20. REMOVE KNOCK SENSOR WIRE


    1. B000HP7

      Disconnect the 3 clamps and remove the knock sensor wire from the engine assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. B000HIY

      Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.