CYLINDER HEAD DISASSEMBLY


  1. REMOVE INTAKE VALVE


    1. B000MRJE01

      Using SST, compress the compression spring and remove the 2 valve spring retainer locks.

      SST
      09202-70020
      09202-00020

    2. Remove the valve spring retainer, compression spring and intake valve from the cylinder head sub-assembly.

      Tech Tips

      Arrange the removed parts in the correct order.

  2. REMOVE EXHAUST VALVE


    1. B000HR2E01

      Using SST, compress the compression spring and remove the 2 valve spring retainer locks.

      SST
      09202-70020
      09202-00020

    2. Remove the valve spring retainer, compression spring and exhaust valve from the cylinder head sub-assembly.

      Tech Tips

      Arrange the removed parts in the correct order.

  3. REMOVE VALVE STEM OIL SEAL


    1. B000IDG

      Using needle-nose pliers, remove the valve stem oil seals.

  4. REMOVE VALVE SPRING SEAT


    1. B000MOY

      Using compressed air and a Magnet Hand, remove the valve spring seats by blowing air onto them.

  5. REMOVE NO. 1 STRAIGHT SCREW PLUG

    Note

    If coolant leaks from a No. 1 straight screw plug or the plug is corroded, replace it.


    1. B000LVK

      Using a 10 mm hexagon wrench, remove the 3 No. 1 straight screw plugs and 3 gaskets.

  6. REMOVE NO. 2 STRAIGHT SCREW PLUG

    Note

    If coolant leaks from the No. 2 straight screw plug or the plug is corroded, replace it.


    1. B000N0Q

      Using a 14 mm hexagon wrench, remove the No. 2 straight screw plug and gasket.

  7. REMOVE CYLINDER HEAD STUD BOLT

    Note

    If a cylinder head stud bolt is deformed or its threads are damaged, replace it.