SFI SYSTEM, Diagnostic DTC:P1603, P1605

DTC Code DTC Name
P1603 Engine Stall History
P1605 Rough Idling

DESCRIPTION

P1603

After starting the engine, this DTC is stored when the engine stops without the ignition switch being operated.

Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle has run out of fuel in the past before performing troubleshooting, as this DTC is also stored when the engine stalls due to running out of fuel.

DTC No. DTC Detection Condition Trouble Area
P1603 After monitoring for startability problems (P1604) finishes and 5 seconds or more elapse after starting the engine, with the engine running, the engine stops (the engine speed drops to 200 rpm or less) without the ignition switch being operated for 0.5 seconds or more (1 trip detection logic).
  • Air leak in intake system

  • Purge VSV

  • Brake booster hose not connected properly

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Wire harness or connector

  • Air fuel ratio sensor (sensor 1)

  • Power supply circuit (purge VSV, fuel injector assembly, ignition coil assembly)

  • Fuel pump

  • Fuel pump control system

  • Fuel line (fuel filter, pipes and hoses)

  • Throttle with motor body assembly

  • Camshaft timing oil control valve assembly

  • Air conditioning system

  • Power steering system

  • Electrical load signal system

  • A/T system

  • Park/Neutral position switch assembly

  • Thermostat

  • ECM

P1605

This DTC is stored if the engine speed drops below the set speed.

Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle has run out of fuel in the past before performing troubleshooting, as this DTC is also stored when idling is unstable due to running out of fuel.

DTC No. DTC Detection Condition Trouble Area
P1605 After 5 seconds or more elapse after starting the engine, with the engine running, the engine speed drops to 400 rpm or less (1 trip detection logic).
  • Air leak in intake system

  • Purge VSV

  • Brake booster hose not connected properly

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Wire harness or connector

  • Air fuel ratio sensor (sensor 1)

  • Power supply circuit (purge VSV, fuel injector assembly, ignition coil assembly)

  • Fuel pump

  • Fuel pump control system

  • Fuel line (fuel filter, pipes and hoses)

  • Throttle with motor body assembly

  • Camshaft timing oil control valve assembly

  • Knock control sensor

  • Ignition coil assembly (No. 1 to No. 4 cylinder)

  • Fuel injector assembly

  • Spark plug(s)

  • Air conditioning system

  • Power steering system

  • Electrical load signal system

  • A/T system

  • Park/Neutral position switch assembly

  • ECM


  1. Reference waveforms showing a normal cold engine start

    B000KCH
  2. Reference waveforms showing a normal warm engine start

    B000INS
  3. Reference values when there is an air leak in the intake system during rough idling

    Freeze Frame Data P1605 Rough Idling
    Parameter -3 -2 -1 0 1 Unit
    Engine Speed 533 516 612 420 416 rpm
    Calculate Load 39.2 40.0 40.0 41.1 42.3 %
    Vehicle Load 24.7 27.0 16.8 40.7 35.2 %
    MAF 3.56 3.75 2.81 4.59 3.93 gm/sec
    Atmosphere Pressure 14.5 14.5 14.5 14.5 14.5 psi(gauge)
    Coolant Temp 189 189 189 189 189 F
    Intake Air 109 109 109 109 109 F
    Battery Voltage 13.105 13.144 13.359 12.949 12.910 V
    Throttle Sensor Volt % 17.2 15.6 15.2 16.8 16.4 %
    Throttl Sensor #2 Volt % 49.4 47.4 47.0 49.0 48.6 %
    Throttle Sensor Position 0.0 0.0 0.0 0.0 0.0 %
    Throttle Motor DUTY 17.6 15.2 15.2 15.2 16.8 %
    Injector (Port) 4160 4194 4056 4979 5042 μs
    Injection Volum (Cylinder 1) 0.175 0.175 0.228 0.228 0.228 ml
    Fuel Pump/Speed Status ON ON ON ON ON
    EVAP (Purge) VSV 0.0 0.0 0.0 0.0 0.0 %
    Evap Purge Flow 0.0 0.0 0.0 0.0 0.0 %
    Purge Density Learn Value 0.000 0.000 0.000 0.000 0.000
    EVAP Purge VSV OFF OFF OFF OFF OFF
    Target Air-Fuel Ratio 0.999 0.999 0.999 0.999 0.999
    AF Lambda B1S1 1.232 1.232 1.232 1.232 1.232
    AFS Voltage B1S1 4.996 4.996 4.996 4.996 4.996 V
    O2S B1S2 0.000 0.000 0.000 0.000 0.000 V
    Short FT #1 18.750 18.750 18.750 18.750 18.750 %
    Long FT #1 3.906 3.906 3.906 3.906 3.906 %
    Total FT #1 0.000 0.000 0.000 0.000 0.000
    Fuel System Status #1 CL CL CL CL CL
    IGN Advance 15.0 14.0 14.5 15.0 0.5 deg
    Knock Feedback Value -3.0 -3.0 -3.0 -3.0 -3.0 deg(CA)
    Knock Correct Learn Value 19.0 19.0 19.0 19.0 19.0 deg(CA)
    VVT Control Status #1 OFF OFF OFF OFF OFF
    Starter Signal OFF OFF OFF OFF OFF

WIRING DIAGRAM

Refer to DTC P0031 for the air fuel ratio sensor circuit Click here.

Refer to DTC P0351 for the ignition coil assembly circuit Click here.

Refer to DTC P0443 for the purge VSV circuit Click here.

Refer to Fuel Pump Control Circuit Click here.

Refer to Fuel Injector Circuit Click here.

INSPECTION PROCEDURE

Tech Tips


  • In contrast to normal malfunction diagnosis for components, circuits and systems, DTCs P1603 and P1605 are used to determine the malfunctioning area from the problem symptoms and freeze frame data when the user mentions problems such as engine stall.

    As these DTCs can be stored as a result of certain user actions, even if these DTCs are output, if the customer makes no mention of problems, clear these DTCs without performing any troubleshooting and return the vehicle to the customer.

  • If any other DTCs are output, perform troubleshooting for those DTCs first.

  • Use any information from the customer problem analysis about the condition of the vehicle at the time when the problem occurred (how the engine stopped, conditions when the engine was restarted, etc.) as a reference.

    Symptom Suspected Area
    Engine vibration occurs and engine stops Air fuel ratio abnormal
    Engine stops with no engine vibration Ignition system, injection stoppage, high load from external parts
    Engine can be started with accelerator pedal depressed Insufficient air volume
    Rough idling after engine started Air fuel ratio abnormal, abnormal combustion
  • Read freeze frame data using the GTS. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

  • When confirming the freeze frame data, be sure to check all 5 sets of freeze frame data Click here.

  • When DTC P1603 (Engine Stall History) is stored, DTC P1605 (Rough Idling) is also stored. When confirming freeze frame data, check DTC P1605. (The ECM stores DTC P1605 first. Therefore, the 5 sets of freeze frame data can be confirmed through DTC P1605, enabling the technician to obtain more information.)

  • When confirming freeze frame data, if there are multiple items related to the cause of the malfunction, perform troubleshooting for all related items.

  • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.

  • Inspections take into account the fact that the malfunction may not have reoccurred and place emphasis on checking the vehicle conditions present at the time when the malfunction occurred.

  • When performing inspections, jiggle the relevant wire harnesses and connectors in an attempt to reproduce malfunctions that do not always occur.

Inspection flow
Using freeze frame data, narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred.
P1603:
B000KD2E02



P1603 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).

Vehicle State Engine Speed Suspected Area Primary Parts to Inspect Procedure
Idling or decelerating Slowly decreases and engine stalls Air fuel ratio abnormal Air suction
  • Intake system connections

  • Purge VSV system

  • Brake booster assembly

3 to 6
Sensor malfunction (value from sensor too lean)
  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Air fuel ratio sensor system

7 to 16
Sensor malfunction (value from sensor too rich) 25 to 34
Fuel supply problem
  • Fuel pump control system

  • Purge VSV system

  • Fuel line

  • ECM

17 to 24
Intake air volume insufficient ISC flow rate
  • Throttle with motor body assembly (ISC valve)

35 to 37
Excessive valve overlap
  • Camshaft timing oil control valve assembly

38, 39
Ignition timing incorrect Does not operate as expected
  • Engine coolant temperature sensor

  • Knock control sensor

  • Mass air flow meter sub-assembly

40 to 42
Rapidly decreases and engine stalls Ignition and injection stops (electrical system malfunction) Power temporarily cut
  • Power supply circuit (fuel injector assembly, ignition coil assembly)

43, 44
External part malfunctioning Increase in load
  • Air conditioning system

  • Electrical load signal system

  • Power steering system

  • A/T system

  • Park/Neutral position switch assembly

47 to 50
Accelerating - Crankshaft position sensor, camshaft position sensor malfunction Power temporarily cut
  • Check DTCs

1
Mass air flow meter sub-assembly Foreign matter adhesion
  • Mass air flow meter sub-assembly

52
Fuel supply problem Fuel leak, clog
  • Fuel pump control system

  • Fuel line

55 to 57
Ignition and injection stops (electrical system malfunction) Power temporarily cut
  • Power supply circuit (fuel injector assembly, ignition coil assembly)

53, 54
P1605:
B000ML3E02


P1605 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).

Engine Speed Suspected Area Primary Parts to Inspect Procedure
Slowly decreases Air fuel ratio abnormal Air suction
  • Intake system connections

  • Purge VSV system

  • Brake booster

3 to 6
Sensor malfunction (value from sensor too lean)
  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Air fuel ratio sensor system

7 to 16
Sensor malfunction (value from sensor too rich) 25 to 34
Fuel supply problem
  • Fuel pump control system

  • Purge VSV system

  • Fuel line

  • ECM

17 to 24
Intake air volume insufficient ISC flow rate
  • Throttle with motor body assembly (ISC valve)

35 to 37
Ignition timing incorrect Does not operate as expected
  • Knock control sensor

  • Engine coolant temperature sensor

  • Mass air flow meter sub-assembly

40 to 42
Rapidly decreases Ignition and injection stops (electrical system malfunction) Power temporarily cut
  • Power supply circuit (fuel injector assembly, ignition coil assembly)

43, 44
External part malfunctioning Increase in load
  • Air conditioning system

  • Power steering system

  • A/T system

  • Park/Neutral position switch assembly

47 to 50

Note

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

PROCEDURE


  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P1603 AND/OR P1605)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    5. Read the DTCs Click here.

      Result
      Result Proceed to
      DTC P1603 and/or P1605 is output A
      DTC P1603 or P1605 and other DTCs are output B

    B
    A
  2. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Problem Symptom Freeze Frame Data Item Suspected Area Proceed to
      Closed Throttle Position SW Engine Speed Total of Short FT #1 and Long FT #1
      When idling or decelerating, engine speed slowly decreases (and engine stalls) All 5 sets of freeze frame data are ON Decreases slowly*1 All 5 sets of freeze frame data are +15% or higher*2
      • Air suction

      • Sensor malfunction (value from sensor too lean)

      • Fuel supply problem

      A
      At least 1 of the 5 sets of freeze frame data is -15% or less*3 Sensor malfunction (value from sensor too rich) B
      All 5 sets of freeze frame data are between -15% and +15%
      • Intake air volume insufficient

      • Ignition timing incorrect

      C
      When idling or decelerating, engine speed rapidly decreases (and engine stalls) Decreases rapidly*1 -
      • Injection stoppage, ignition stoppage

      • Load from external parts

      D
      When accelerating or driving at constant speed, engine stalls*4 At least one is OFF - -
      • Sensor malfunction

      • Injection stoppage, ignition stoppage

      • Fuel supply problem

      E
      B000J67E01

      Tech Tips


      • *1: A rapid decrease in engine speed may be caused by an electrical fault in the shared wiring of all or a number of cylinders, an increase in load from external parts, etc. The engine speed is considered to have decreased rapidly if either of the following conditions applies.

        Otherwise, the engine speed is considered to have decreased slowly.


        1. In the freeze frame data, the decrease in engine speed from #3 to #5 is 400 rpm or higher.

        2. In the freeze frame data, the engine speed at #5 is 120 rpm or less.


      • If the vehicle speed is 15 km/h (9 mph) or less and the difference between Engine Speed and SPD (NT) is 100 rpm or less, inspect the automatic transaxle. (Depending on the rate of vehicle deceleration, the engine speed may have decreased due to the A/T lock-up release being late.)

      • *2: When a DTC is stored, feedback compensation increases because the air fuel ratio is determined to be lean.

      • *3: When a DTC is stored, feedback compensation decreases because the air fuel ratio is determined to be rich.

      • *4: This item should be checked when DTC P1603 is output and is not necessary to check when only P1605 is output.


    B
    C
    D
    E
    A
  3. CHECK INTAKE SYSTEM


    1. Check for air leaks in the intake system (vacuum hose disconnection, cracks, damaged gaskets, etc.) Click here.

      Tech Tips


      • If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake pipes increases and the air suction noise becomes louder.

      • If Short FT #1 and Long FT #1 are largely different from the normal values when idling (the intake air volume is small) and almost the same as the normal values when racing the engine (the intake air volume is high), air leaks may be present.

      OK
      There is no air leaks.

      Tech Tips

      Perform "Inspection After Repair" after repairing or replacing the intake system Click here.


    NG
    OK
  4. CHECK PURGE VSV


    1. B000JMUE01
      Text in Illustration
      *1 Fuel Vapor Feed Hose (to Canister)
      *2 Connector
      *3 Purge VSV

      Disconnect the fuel vapor feed hose (on the canister side) of the purge VSV.

    2. Start the engine.

    3. Idle the engine.

    4. Disconnect the connector of the purge VSV.

    5. Check if air flows through the purge VSV.

      OK
      Air does not flow.

      Tech Tips

      When this inspection is performed, the MIL may illuminate. After finishing the inspection, check and clear the DTCs Click here.


    NG
    OK
  5. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Stop Light Switch At least 1 of the 5 sets of freeze frame data is ON Air suction from brake booster assembly A
      All 5 sets of freeze frame data are OFF - B

    B
    A
  6. READ VALUE USING GTS (SHORT FT #1)

    B000IVDE01

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Start the engine and warm it up until the engine coolant temperature stabilizes.

      Tech Tips

      The A/C switch and all accessory switches should be off.

    4. Idle the engine.

    5. Using the GTS, read [Short FT #1] of the Data List while depressing the brake pedal.

      Standard
      Short FT #1 changes by 10% or less.
      Result
      Result Proceed to
      OK A
      NG (for LHD) B
      NG (for RHD) C

      Tech Tips


      • Even if the results are normal, the brake booster assembly may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the brake booster assembly (refer to step 58).


      • When air leaks from the brake booster assembly is present, the feedback compensation increases because the air fuel ratio becomes lean.


      • It is also possible to perform the airtightness inspection to check the brake booster assembly.


    B
    C
    A
  7. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Calculate Load Below 90% of the current value of the vehicle*1 Mass air flow meter sub-assembly A
      AFS Voltage B1S1 3.3 V or higher*2
      • Air fuel ratio sensor

      • Wire harness or connector

      • Actual air fuel ratio abnormal

      B
      Both freeze frame data items listed above Values are other than above - C

      Tech Tips


      • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.

      • *1: If the mass air flow meter sub-assembly is malfunctioning, the freeze frame data will show a low engine load value.

      • *2: If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air fuel ratio is lean, the actual air fuel ratio will become rich and the engine may stall.


    B
    C
    A
  8. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY


    1. Remove the mass air flow meter sub-assembly.

    2. Check for foreign matter in the air flow passage of the mass air flow meter sub-assembly.

      Result
      Result Proceed to
      Visible foreign matter is present A
      Visible foreign matter is not present B

      Tech Tips


      • Even if the results are normal, the mass air flow meter sub-assembly may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the mass air flow meter sub-assembly (refer to step 58).

      • Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly Click here.


    B
    A
  9. PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME)


    1. B000H48E20

      Connect the GTS to the DLC3.

    2. Start the engine.

    3. Turn the GTS on.

    4. Warm up the engine.

    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume / All Data / AFS Voltage B1S1 and O2S B1S2.

    6. Change the fuel injection volume using the GTS, and monitor the voltage output of the air fuel ratio and heated oxygen sensors displayed on the GTS.

      Standard
      GTS Display Specified Condition
      Control the Injection Volume (12%) Air fuel ratio sensor output voltage is below 3.1 V
      Control the Injection Volume (-12%) Air fuel ratio sensor output voltage is higher than 3.4 V
      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

      • Even if the results are normal, the air fuel ratio sensor may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the air fuel ratio sensor (refer to step 58).


    B
    A
  10. CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR)


    1. Check the harnesses and connectors, referring to DTC P0031 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.


    NG
    OK
  11. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)


    1. Check the harnesses and connectors, referring to DTC P2237 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • Perform "Inspection After Repair" after replacing the air fuel ratio sensor Click here.


    NG
    OK
  12. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Proceed to
      Initial Engine Coolant Temp, Initial Intake Air Temp Difference in temperature between each item is below 10°C (18°F)*1 A
      Difference in temperature between each item is 10°C (18°F) or higher*2 B

      Tech Tips


      • *1: A long time had elapsed after stopping the engine.

      • *2: A long time had not elapsed after stopping the engine.


    B
    A
  13. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      B000MHTE21
      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Initial Engine Coolant Temp, Coolant Temp, Engine Run Time Range A
      • Engine coolant temperature sensor

      • Thermostat

      A
      Range B Engine coolant temperature sensor B
      Range C - C

      Tech Tips

      This step is not directly related to engine stall.


    B
    C
    A
  14. INSPECT THERMOSTAT


    1. Inspect the thermostat Click here.

      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips

      This step is not directly related to engine stall.


    B
    A
  15. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Coolant Temp 120°C (248°F) or higher Engine coolant temperature sensor A
      Engine coolant temperature is lower than outside temperature* by 15°C (27°F) or higher Engine coolant temperature sensor
      Both freeze frame data items listed above Values are other than above - B

      Tech Tips

      *: Use an actual outside temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.


    B
    A
  16. INSPECT ENGINE COOLANT TEMPERATURE SENSOR


    1. Inspect the engine coolant temperature sensor Click here.

      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • Even if the results are normal, the engine coolant temperature sensor may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the engine coolant temperature sensor (refer to step 58).

      • Perform "Inspection After Repair" after replacing the engine coolant temperature sensor Click here.


    B
    A
  17. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      EVAP (Purge) VSV At least 1 of the 5 sets of freeze frame data is not 0% Purge VSV A
      All 5 sets of freeze frame data are 0% - B

      Tech Tips

      If the purge VSV is stuck closed, air fuel ratio compensation by the purge VSV is incorrectly adjusted, and then the air fuel ratio becomes lean and the engine may stall.


    B
    A
  18. PERFORM ACTIVE TEST USING GTS (ACTIVATE THE VSV FOR EVAP CONTROL)


    1. B000HKME01
      Text in Illustration
      *1 Purge VSV
      *2 Fuel Vapor Feed Hose (to Canister)

      Disconnect the fuel vapor feed hose (on the canister side) of the purge VSV.

    2. Connect the GTS to the DLC3.

    3. Start the engine.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Evap Control.

    6. Operate the purge VSV and check the air flow.

      OK
      Activate the VSV for Evap Control Specified Condition
      ON Air flows
      OFF Air does not flow
      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Even if the results are normal, the purge VSV may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the purge VSV (refer to step 58).


    B
    A
  19. INSPECT PURGE VSV


    1. Inspect the purge VSV Click here.


    NG
    OK
  20. CHECK TERMINAL VOLTAGE (POWER SOURCE OF PURGE VSV)


    1. Check the harnesses and connectors, referring to DTC P0443 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.


    NG
    OK
  21. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM)


    1. Check the harnesses and connectors, referring to DTC P0443 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.


    NG
    OK
  22. PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP / SPEED)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    4. When performing the Active Test, check for an operating sound from the fuel pump.

      OK
      Control the Fuel Pump / Speed Specified Condition
      ON Operating sound heard
      OFF Operating sound not heard
      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.

      • If the fuel pump operating noise is abnormal, proceed to step 23.


    B
    A
  23. INSPECT FUEL PUMP (RESISTANCE)


    1. Inspect the fuel pump Click here for TMC made, Click here for TMMK made).

      Tech Tips

      Perform "Inspection After Repair" after replacing the fuel pump Click here.

      Result
      Result Proceed to
      OK A
      NG (for TMC made) B
      NG (for TMMK made) C

    B
    C
    A
  24. CHECK FUEL SYSTEM


    1. Check for foreign matter such as iron particles around the fuel pump, and for signs that the fuel pump was stuck.

      Result
      Result Proceed to
      There is foreign matter or signs that fuel pump was stuck A
      There is no foreign matter and no signs that fuel pump was stuck B

      Tech Tips

      If there is foreign matter such as iron particles on the fuel pump, remove the foreign matter.


    B
    A
  25. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Calculate Load 110% or higher of the current value of the vehicle*1 Mass air flow meter sub-assembly A
      AFS Voltage B1S1 Below 3.3 V*2
      • Air fuel ratio sensor

      • Harness and connector

      • Actual air fuel ratio abnormal

      B
      Both freeze frame data items listed above Values are other than above - C

      Tech Tips


      • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.

      • *1: If the mass air flow meter sub-assembly is malfunctioning and incorrectly measures the intake air volume to be higher than the actual volume of air flowing through the intake manifold, the freeze frame data will show a high engine load value.

      • *2: As the air fuel ratio sensor output is low before the sensor warms up, the value at that time cannot be used for diagnosis. If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air fuel ratio is rich, the actual air fuel ratio will become lean and the engine may stall.


    B
    C
    A
  26. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY


    1. Remove the mass air flow meter sub-assembly.

    2. Check for foreign matter in the air flow passage of the mass air flow meter sub-assembly.

      Result
      Result Proceed to
      Visible foreign matter is present A
      Visible foreign matter is not present B

      Tech Tips


      • Even if the results are normal, the mass air flow meter sub-assembly may have been malfunctioning. Continue this inspection procedure until step 34, and if there are no problems with other parts, replace the mass air flow meter sub-assembly (refer to step 58).

      • Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly Click here.


    B
    A
  27. PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME)


    1. B000H48E20

      Connect the GTS to the DLC3.

    2. Start the engine.

    3. Turn the GTS on.

    4. Warm up the engine.

    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume / All Data / AFS Voltage B1S1 and O2S B1S2.

    6. Change the fuel injection volume using the GTS, and monitor the voltage output of the air fuel ratio and heated oxygen sensors displayed on the GTS.

      Standard
      GTS Display Specified Condition
      Control the Injection Volume (12%) Air fuel ratio sensor output voltage is below 3.1 V
      Control the Injection Volume (-12%) Air fuel ratio sensor output voltage is higher than 3.4 V
      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

      • Even if the results are normal, the air fuel ratio sensor may have been malfunctioning. Continue this inspection procedure until step 34, and if there are no problems with other parts, replace the air fuel ratio sensor (refer to step 58).


    B
    A
  28. CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR)


    1. Check the harnesses and connectors, referring to DTC P0031 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.


    NG
    OK
  29. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)


    1. Check the harnesses and connectors, referring to DTC P2237 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • Perform "Inspection After Repair" after replacing the air fuel ratio sensor Click here.


    NG
    OK
  30. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Proceed to
      Initial Engine Coolant Temp, Initial Intake Air Temp Difference in temperature between each item is below 10°C (18°F)*1 A
      Difference in temperature between each item is 10°C (18°F) or higher*2 B

      Tech Tips


      • *1: A long time had elapsed after stopping the engine.

      • *2: A long time had not elapsed after stopping the engine.


    B
    A
  31. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions present when the DTC was stored which are recorded in the freeze frame data Click here.

      B000MHTE21
      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Initial Engine Coolant Temp, Coolant Temp, Engine Run Time Range A
      • Engine coolant temperature sensor

      • Thermostat

      A
      Range B Engine coolant temperature sensor B
      Range C - C

      Tech Tips

      This step is not directly related to engine stall.


    B
    C
    A
  32. INSPECT THERMOSTAT


    1. Inspect the thermostat Click here.

      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips

      This step is not directly related to engine stall.


    B
    A
  33. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Coolant Temp 120°C (248°F) or higher Engine coolant temperature sensor A
      Engine coolant temperature is lower than outside temperature* by 15°C (27°F) or higher Engine coolant temperature sensor
      Both freeze frame data items listed above Values are other than above - B

      Tech Tips

      *: Use an actual outside temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.


    B
    A
  34. INSPECT ENGINE COOLANT TEMPERATURE SENSOR


    1. Inspect the engine coolant temperature sensor Click here.

      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • Even if the results are normal, the engine coolant temperature sensor may have been malfunctioning. If there are no problems with other parts, replace the engine coolant temperature sensor (refer to step 58).

      • Perform "Inspection After Repair" after replacing the engine coolant temperature sensor Click here.


    B
    A
  35. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Total of ISC Learning Value and ISC Feedback Value Below 80% of the current value of the vehicle*1 Throttle with motor body assembly A
      120% or higher of the current value of the vehicle*2 B
      From 80 to 120% of the current value of the vehicle - C

      Tech Tips


      • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.

      • *1: If the throttle with motor body assembly has a temporary problem in which it cannot fully close, the intake air volume and engine speed increase. As a result, the ISC learning amount becomes less than the standard. At this time, if the throttle with motor body assembly returns to normal and fully closes, the intake air volume will be insufficient and the engine may stall.

      • *2: If carbon accumulates on the throttle with motor body assembly and the intake air volume decreases, the ISC learning amount is increased to maintain the idle speed. If this situation continues, the ISC learning amount reaches the upper limit, the idle speed cannot be maintained causing idling to become unstable, and the engine may stall.


    B
    C
    A
  36. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY


    1. Check for foreign matter and signs that the throttle with motor body assembly was stuck, and also check that the valve and shaft move smoothly during operation.

      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • Even if the results are normal, the throttle with motor body assembly may have been malfunctioning. Continue this inspection procedure until step 42, and if there are no problems with other parts, replace the throttle with motor body assembly (refer to step 58).

      • Perform "Inspection After Repair" after replacing the throttle with motor body assembly Click here.


    B
    A
  37. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY


    1. Check if carbon is in the air flow passage of the throttle with motor body assembly.

      Result
      Result Proceed to
      Carbon in passage A
      No carbon in passage B

      Tech Tips


      • Even if the results are normal, the throttle with motor body assembly may have been malfunctioning. Continue this inspection procedure until step 42, and if there are no problems with other parts, replace the throttle with motor body assembly (refer to step 58).

      • Perform "Inspection After Repair" after replacing the throttle with motor body assembly Click here.


    B
    A
  38. PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT LINEAR)


    1. Perform the Active Test, referring to DTC P0011 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.

      • If the camshaft timing oil control valve assembly (for intake camshaft) is stuck at the advanced side, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall.


    NG
    OK
  39. PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT EXHAUST LINEAR)


    1. Perform the Active Test, referring to DTC P0014 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.

      • If the camshaft timing oil control valve assembly (for exhaust camshaft) is stuck at the retard side, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall.


    NG
    OK
  40. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Suspected Area Proceed to
      IGN Advance Knock Correct Learn Value
      Differs from the current value of the vehicle by 10 deg or higher Below 3 deg(CA)
      • Engine coolant temperature sensor

      • Mass air flow meter sub-assembly

      • Knock control sensor

      A
      3 deg(CA) or higher - B
      Differs from the current value of the vehicle by less than 10 deg - -

      Tech Tips


      • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.

      • Even if the results are normal, the knock control sensors may have been malfunctioning. If there are no problems with other parts, replace the knock control sensors (refer to step 58).


    B
    A
  41. INSPECT ENGINE COOLANT TEMPERATURE SENSOR


    1. Inspect the engine coolant temperature sensor Click here.

      Result
      Result Proceed to
      Normal A
      Abnormal B

      Tech Tips

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor Click here.


    B
    A
  42. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY (INTAKE AIR TEMPERATURE SENSOR)


    1. Inspect the mass air flow meter sub-assembly (intake air temperature sensor) Click here.

      Result
      Result Proceed to
      Normal A
      Abnormal B

      Tech Tips

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly or knock control sensor Click here.


    B
    A
  43. CHECK TERMINAL VOLTAGE (#10, #20, #30 AND/OR #40)


    1. Check the harnesses and connectors, referring to DTC P0300 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.)


    NG
    OK
  44. CHECK TERMINAL VOLTAGE (POWER SOURCE OF IGNITION COIL ASSEMBLY)


    1. Check the harnesses and connectors, referring to DTC P0351 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.)


    NG
    OK
  45. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Idle Spark Advn Ctrl (#1 to #4) At least one cylinder shows a value of 4 deg(CA) or higher
      • Fuel injector system

      • Ignition coil system

      A
      All cylinders show a value of less than 4 deg(CA) - B

    B
    A
  46. READ VALUE USING GTS (IDLE SPARK ADVN CTRL #)


    1. Change the location of the ignition coil assembly for the cylinder whose Idle Spark Advn Ctrl (#1 to #4) was 4°CA or more in step 45.

    2. Connect the GTS to the DLC3.

    3. Start the engine.

    4. Using the GTS, select [Idle Spark Advn Ctrl (#1 to #4)] of the Data List.

      Result
      Result Proceed to
      Same as result in step 45 A
      Different from result in step 45 B

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Perform "Inspection After Repair" after replacing the ignition coil assembly Click here.


    B
    A
  47. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Suspected Area Proceed to
      A/C Signal Air Conditioner FB Val Power Steering Signal
      A/C Signal display changes from OFF to ON Value displayed for Air Conditioner FB Val increases Does not change from OFF A/C system B
      Changes from OFF to ON Power steering system A
      A/C Signal display does not change from OFF Value displayed for Air Conditioner FB Val does not increase Changes from OFF to ON
      Does not change from OFF -

      Tech Tips


      • Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.

      • The normal value for the ISC learning amount is engine displacement (liters) x 0.9.

      • Even if the results are normal, the power steering system or the air conditioning system may have been malfunctioning. Continue this inspection procedure until step 50, and if there are no problems with other parts, inspect the power steering system and the air conditioning system (refer to step 58).


    B
    A
  48. CHECK AUTOMATIC TRANSAXLE ASSEMBLY


    1. Start the engine.

    2. Move the shift lever to R and confirm that the vehicle can move rearward.

      OK
      The vehicle can move rearward.

    NG
    OK
  49. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Suspected Area Proceed to
      Electrical Load Signal 1 (3) Electric Load Feedback Val Difference between Engine Speed and SPD (NT) Vehicle Speed
      Electrical Load Signal 1 (3) display changes from OFF to ON*1, or value displayed for Electric Load Feedback Val increases*1 Value displayed for Electric Load Feedback Val changes - - Electrical load signal circuit A
      Value displayed for Electric Load Feedback Val does not change At least 1 of the 5 sets of freeze frame data is below 100 rpm Below 15 km/h (9 mph) A/T system B
      15 km/h (9 mph) or more - C
      All 5 sets of freeze frame data are 100 rpm or higher - - C
      Electrical Load Signal 1 (3) display does not change from OFF, or value displayed for Electric Load Feedback Val does not increase - At least 1 of the 5 sets of freeze frame data is below 100 rpm Below 15 km/h (9 mph) A/T system B
      15 km/h (9 mph) or more - C
      All 5 sets of freeze frame data are 100 rpm or higher - - C

      Tech Tips


      • *1: If the Electrical Load Signal 1 (3) display changes from OFF to ON or the Electric Load Feedback Val increases, it probably is a malfunction due to a change in electrical load. Check the generator and the continuity and connections between the generator and ECM.

      • If the vehicle speed is 15 km/h (9 mph) or less and the difference between Engine Speed and SPD (NT) is 100 rpm or less, inspect the automatic transaxle. (Depending on the rate of vehicle deceleration, the engine speed may have decreased due to the A/T lock-up release being late.)

      • The normal value for the ISC learning amount is engine displacement (liters) x 0.9.

      • Even if the results are normal, the electrical load signal system and/or the A/T system may have been malfunctioning. Continue this inspection procedure until step 50, and if there are no problems with other parts, inspect the electrical load signal system and/or the A/T system (refer to step 58).


    B
    C
    A
  50. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Suspected Area Proceed to
      Shift SW Status (P or N Range) Neutral Position SW Signal
      P and N position are both OFF in at least one data set ON when Shift SW Status D or R Park/neutral position switch A
      OFF when Shift SW Status D or R A/T system B
      All 5 sets of freeze frame data are ON - - C

      Tech Tips

      Even if the results are normal, the park/neutral position switch assembly and/or A/T system may have been malfunctioning. If there are no problems with other parts, inspect the park/neutral position switch assembly and/or A/T system (refer to step 58).


    B
    C
    A
  51. READ FREEZE FRAME DATA


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Click here.

      Result
      Freeze Frame Data Item Result Suspected Area Proceed to
      Throttle Sensor Position, Calculate Load Calculate Load decreases while Throttle Sensor Position increases Mass air flow meter sub-assembly A
      Calculate Load does not decrease while Throttle Sensor Position increases - B

    B
    A
  52. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY


    1. Remove the mass air flow meter sub-assembly.

    2. Check for foreign matter in the air flow passage of the mass air flow meter sub-assembly.

      Result
      Result Proceed to
      Visible foreign matter is present A
      Visible foreign matter is not present B

      Tech Tips


      • Even if the results are normal, the mass air flow meter sub-assembly may have been malfunctioning. Continue this inspection procedure until step 57, and if there are no problems with other parts, replace the mass air flow meter sub-assembly (refer to step 58).

      • Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly Click here.


    B
    A
  53. CHECK TERMINAL VOLTAGE (#10, #20, #30 AND/OR #40)


    1. Check the harnesses and connectors, referring to DTC P0300 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.)


    NG
    OK
  54. CHECK TERMINAL VOLTAGE (POWER SOURCE OF IGNITION COIL ASSEMBLY)


    1. Check the harnesses and connectors, referring to DTC P0351 inspection procedure Click here.

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • Make sure there is not an excessive amount of force applied to the wire harness.

      • A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.)


    NG
    OK
  55. PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP / SPEED)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    4. When performing the Active Test, check for an operating sound from the fuel pump.

      OK
      Control the Fuel Pump / Speed Specified Condition
      ON Operating sound heard
      OFF Operating sound not heard
      Result
      Result Proceed to
      Abnormal A
      Normal B

      Tech Tips


      • Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

      • While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.

      • If the fuel pump operating noise is abnormal, proceed to step 57.


    B
    A
  56. INSPECT FUEL PUMP


    1. Inspect the fuel pump Click here for TMC made, Click here for TMMK made).

      Tech Tips

      Perform "Inspection After Repair" after replacing the fuel pump Click here.

      Result
      Result Proceed to
      OK A
      NG (for TMC made) B
      NG (for TMMK made) C

    B
    C
    A
  57. CHECK FUEL SYSTEM


    1. Check for foreign matter such as iron particles around the fuel pump, and for signs that the fuel pump was stuck.

      Result
      Result Proceed to
      There is foreign matter or signs that fuel pump was stuck A
      There is no foreign matter and no signs that fuel pump was stuck B

      Tech Tips

      If there is foreign matter such as iron particles on the fuel pump, remove the foreign matter.


    B
    A
  58. REPLACE MALFUNCTIONING PARTS


    1. If the malfunction could not be identified in steps 3 to 24, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed.

      Performed Step Inspection or Part to Replace
      Step 6 Brake booster assembly replacement
      Step 8 Mass air flow meter sub-assembly replacement
      Step 9 Air fuel ratio sensor replacement
      Step 16 Engine coolant temperature sensor replacement
      Step 18 Purge VSV replacement
      Step 24 Fuel pump replacement
    2. If the malfunction could not be identified in steps 25 to 34, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed.

      Performed Step Inspection or Part to Replace
      Step 26 Mass air flow meter sub-assembly replacement
      Step 27 Air fuel ratio sensor replacement
      Step 34 Engine coolant temperature sensor replacement
    3. If the malfunction could not be identified in steps 35 to 42, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed.

      Performed Step Inspection or Part to Replace
      Step 36, 37 Throttle with motor body assembly replacement
      Step 40 Knock control sensor replacement
    4. If the malfunction could not be identified in steps 43 to 50, inspect and repair the part which is suspected to be malfunctioning according to the step where an inspection was performed.

      Performed Step Inspection or Part to Replace
      Step 47

      A/C system inspection and repair

      Power steering system inspection and repair

      Step 48 A/T system inspection and repair
      Step 49

      Electrical load signal system inspection and repair

      A/T system inspection and repair

      Step 50

      Park/neutral position switch inspection and repair

      A/T system inspection and repair

    5. If the malfunction could not be identified in steps 51 to 57, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed.

      Performed Step Inspection or Part to Replace
      Step 52 Mass air flow meter sub-assembly replacement

      Tech Tips


      • Referring to the chart, inspect and repair or replace the part from the step where an inspection was performed.

      • Perform "Inspection After Repair" after replacing or servicing parts related to engine operation. Refer to detailed information in Initialization Click here.


    NEXT
  59. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Clear the DTCs Click here.


    NEXT
  60. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Check if engine stall symptoms are present.

      Tech Tips

      If any engine stall symptoms are present, recheck for DTCs and freeze frame data and perform an inspection.


    NG
    OK