FRONT DRIVE SHAFT ASSEMBLY (for 2AR-FE) DISASSEMBLY

REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP (for TMC Made)

for One Touch Type:

Text in Illustration
*A	for One Touch Type
*B	for Claw Engagement Type

Using a screwdriver, remove the front No. 2 axle inboard joint boot clamp.

for Claw Engagement Type:
1. Using needle-nose pliers, remove the front No. 2 axle inboard joint boot clamp.
  
  Text in Illustration
  
  *a claws

REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP (except TMC Made)
1. Using needle-nose pliers, remove the front No. 2 axle inboard joint boot clamp.
REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP (for TMC Made)

Tech Tips

Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.
REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP (except TMC Made)

Tech Tips

Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.
SEPARATE FRONT AXLE INBOARD JOINT BOOT
1. Separate the front axle inboard joint boot from the front drive inboard joint assembly.
REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY (for TMC Made)
1. Remove the old grease from the front drive inboard joint assembly.
2. Text in Illustration
  
  *a Matchmark
  
  Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.
  
  Note
  
  Do not use a punch for the marks.
3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.
4. Hold the drive shaft in a vise between aluminum plates.
  
  Note
  
  Do not overtighten the vise.
5. Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.
6. Text in Illustration
  
  *a Matchmark
  
  Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.
  
  Note
  
  Do not use a punch for the marks.
7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.
  Note
  - Do not tap the rollers.
  - Do not drop the tripod joint.
REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY (except TMC Made)
1. Remove the old grease from the front drive inboard joint assembly.
2. Text in Illustration
  
  *a Matchmark
  
  Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.
  
  Note
  
  Do not use a punch for the marks.
3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.
4. Hold the drive shaft in a vise between aluminum plates.
  
  Note
  
  Do not overtighten the vise.
5. Text in Illustration
  
  *A for Type A
  
  *B for Type B
  
  Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.
6. Text in Illustration
  
  *a Matchmark
  
  Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.
  
  Note
  
  Do not use a punch for the marks.
7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.
  Note
  - Do not tap the rollers.
  - Do not drop the tripod joint.
REMOVE FRONT AXLE INBOARD JOINT BOOT
1. Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.
REMOVE FRONT DRIVE SHAFT DAMPER
1. for TMC Made:
  1. Text in Illustration
    
    *a claws
    
    Using needle-nose pliers, separate the 2 front drive shaft damper clamps.
2. except TMC Made:
  1. Using needle-nose pliers, separate the 2 front drive shaft damper clamps.
3. Remove the front drive shaft damper and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.
REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (for TMC Made)
1. Using a screwdriver, remove the front No. 2 axle outboard joint boot clamp.
REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (except TMC Made)
1. Using pliers, remove the front No. 2 axle outboard joint boot clamp.
REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP (for TMC Made)

Tech Tips

Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.
REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP (except TMC Made)

Tech Tips

Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.
REMOVE FRONT AXLE OUTBOARD JOINT BOOT
1. Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.
2. Remove the grease from the outboard joint.
REMOVE FRONT DRIVE SHAFT DUST COVER LH
1. Using SST and a press, remove the front drive shaft dust cover LH.
  
  SST
  
  09950-00020
  Note
  
  Be careful not to drop the front drive inboard joint assembly.
  
  Do not overtighten SST.
REMOVE FRONT DRIVE SHAFT DUST COVER RH
1. Using a press, remove the front drive shaft dust cover RH.
  
  Note
  
  Be careful not to drop the front drive inboard joint assembly.
REMOVE FRONT DRIVE SHAFT DUST COVER (for RH Side)
1. w/ Cover:
  1. Using SST and a press, remove the front drive shaft dust cover.
    
    SST
    
    09950-00020
    
    Note
    
    Be careful not to drop the front drive inboard joint assembly.
    
    Do not overtighten SST.
    
    Tech Tips
    
    If the front drive shaft dust cover is removed, it is not necessary to reinstall it.
REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)
1. Using a snap ring expander, remove the drive shaft hole snap ring.
2. Using SST and a press, remove the front drive shaft bearing.
  
  SST
  
  09527-10011
  
  Note
  
  Be careful not to drop the front drive inboard joint assembly.