AUTOMATIC TRANSAXLE UNIT DISASSEMBLY


  1. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. B000KHT

      Using a screwdriver, remove the No. 2 breather plug from the transaxle case sub-assembly.

    2. B000MHYE04
      Text in Illustration
      *1 No. 1 Breather Plug
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug
      *4 O-ring

      Using a screwdriver, remove the No. 1 breather plug from the breather plug hose.

    3. Using a screwdriver, remove the No. 2 breather plug from the breather plug hose.

    4. Using a screwdriver, remove the O-ring from the No. 2 breather plug.

  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER


    1. B000K3I

      Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.

  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. B000JFQ

      Remove the 2 bolts and park/neutral position switch assembly from the transaxle case sub-assembly.

      Note

      Before removing the park/neutral position switch assembly, remove any dirt or rust on the installation portion of the manual valve lever shaft sub-assembly. Be sure to remove the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.

  4. REMOVE OIL COOLER TUBE UNION (OUTLET)


    1. B000KAR

      Remove the oil cooler tube union (outlet) from the transaxle case sub-assembly.

    2. Remove the O-ring from the oil cooler tube union (outlet).

  5. REMOVE OIL COOLER TUBE UNION (INLET)


    1. B000HGY

      Remove the oil cooler tube union (inlet) from the transaxle case sub-assembly.

    2. Remove the O-ring from the oil cooler tube union (inlet).

  6. REMOVE NO. 1 TRANSAXLE CASE PLUG


    1. B000IR5

      Remove the 3 No. 1 transaxle case plugs from the transaxle case sub-assembly.

    2. Using a screwdriver, remove the 3 O-rings from the 3 No. 1 transaxle case plugs.

  7. REMOVE NO. 2 TRANSAXLE CASE PLUG


    1. B000NCV

      Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle housing.

    2. Remove the 3 gaskets from the 3 No. 2 transaxle case plugs.

  8. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY


    1. B000NFZE04
      Text in Illustration
      *a Wooden Block

      Support the automatic transaxle assembly with wooden blocks.

  9. REMOVE OVERFLOW PLUG


    1. B000MGB

      Using a 6 mm hexagon socket wrench, remove the overflow plug from the automatic transaxle oil pan sub-assembly.

    2. Remove the gasket from the overflow plug.

  10. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE


    1. B000LRX

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly.

  11. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. B000IJH

      Remove the 19 bolts and automatic transaxle oil pan sub-assembly from the transaxle case sub-assembly.

      Note

      Some fluid will remain in the automatic transaxle oil pan sub-assembly. Remove all the bolts, and carefully remove the automatic transaxle oil pan sub-assembly.

  12. REMOVE AUTOMATIC TRANSAXLE OIL PAN GASKET


    1. Remove the automatic transaxle oil pan gasket.

  13. REMOVE TRANSMISSION OIL CLEANER MAGNET


    1. B000M5QE01
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Remove the 4 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.

  14. INSPECT TRANSMISSION OIL CLEANER MAGNET


    1. B000KQU

      Use the removed transmission oil cleaner magnets to collect any steel chips. Examine the chips and particles in the automatic transaxle oil pan sub-assembly and on the transmission oil cleaner magnets to determine what type of wear might be found in the automatic transaxle assembly.

      Result
      Steel (magnetic) Brass (non-magnetic)
      Bearing, gear and plate wear Bushing wear

  15. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. B000JJY

      Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.

    2. B000HPPE02
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the valve body oil strainer assembly.

  16. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    1. B000IDL

      Remove the 11 bolts and transmission valve body assembly from the transaxle case sub-assembly.

      Note

      When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.

  17. REMOVE TRANSAXLE CASE GASKET


    1. B000J1P

      Remove the 2 transaxle case gaskets from the transaxle case sub-assembly.

  18. INSPECT INPUT SHAFT SUB-ASSEMBLY END PLAY


    1. B000JW8

      Using a dial indicator, measure the input shaft sub-assembly end play.

      Standard End Play
      0.020 to 1.242 mm (0.000787 to 0.0489 in.)

  19. REMOVE REFILL PLUG


    1. B000JVH

      Remove the refill plug from the rear transaxle cover sub-assembly.

    2. Remove the gasket from the refill plug.

  20. REMOVE REAR TRANSAXLE COVER PLUG


    1. B000KTU

      Remove the 3 rear transaxle cover plugs from the rear transaxle cover sub-assembly.

    2. Using a screwdriver, remove the 3 O-rings from the 3 rear transaxle cover plugs.

  21. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY


    1. B000HM7E02

      Remove the 14 bolts from the rear transaxle cover sub-assembly.

    2. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover sub-assembly to remove the rear transaxle cover sub-assembly from the transaxle case sub-assembly.

    3. B000M4ZE01

      Using a screwdriver, remove the 3 O-rings from the transaxle case sub-assembly.

    4. B000IWHE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the thrust needle roller bearing and thrust bearing race from the rear transaxle cover sub-assembly.

    5. B000NFLE01
      Text in Illustration
      *1 Oil Seal Ring

      Using a screwdriver, remove the 2 oil seal rings from the rear transaxle cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. B000MEU

      Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and rear transaxle cover plate from the rear transaxle cover sub-assembly.

    7. B000LEOE03
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the needle roller bearing from the rear transaxle cover sub-assembly.

      SST
      09319-60020

  22. REMOVE REAR MULTIPLE DISC CLUTCH ASSEMBLY


    1. B000NQRE02
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Rear Multiple Disc Clutch Assembly

      Remove the rear multiple disc clutch assembly from the transaxle case sub-assembly.

    2. Remove the thrust needle roller bearing from the transaxle case sub-assembly.

    3. B000KPUE01
      Text in Illustration
      *1 O-ring
      *2 Oil Seal Ring

      Using a screwdriver, remove the O-ring from the rear multiple disc clutch assembly.

    4. Using a screwdriver, remove the oil seal ring from the rear multiple disc clutch assembly.

  23. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY


    1. B000KVHE02
      Text in Illustration
      *1 Snap Ring

      Using 2 screwdrivers and a hammer, remove the snap ring from the rear multiple disc clutch assembly.

      Tech Tips

      Use a piece of cloth to keep the snap ring from flying off.

    2. B000M7ME02
      Text in Illustration
      *1 Rear Planetary Sun Gear Assembly

      Remove the rear planetary sun gear assembly from the rear multiple disc clutch assembly.

    3. B000L6KE02
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the thrust needle roller bearing and thrust bearing race from the rear multiple disc clutch assembly.

  24. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY


    1. B000JG1

      Using a caliper gauge, measure the inside diameter of the bushing of the rear planetary sun gear assembly.

      Standard Inside Diameter
      25.580 to 25.601 mm (1.00708 to 1.00791 in.)
      Maximum Inside Diameter
      25.601 mm (1.00791 in.)

      If the inside diameter is greater than the maximum, replace the rear planetary sun gear assembly.

  25. REMOVE TRANSAXLE HOUSING


    1. B000IKP

      Remove the 20 bolts from the transaxle housing.

    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case sub-assembly.

  26. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (OUTER RACE)


    1. B000H95E01

      Using SST, remove the differential drive pinion tapered roller bearing RH (outer race) and shim from the transaxle housing.

      SST
      09308-00010

  27. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE)


    1. B000MGQE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front differential case front tapered roller bearing (inner race) from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00480 )
    2. B000L1TE02

      Using SST, remove the front differential case front tapered roller bearing (outer race) and shim from the transaxle housing.

      SST
      09308-00010

  28. REMOVE FRONT TRANSAXLE CASE OIL SEAL


    1. B000GX1E01

      Using SST and a hammer, remove the front transaxle case oil seal from the transaxle housing.

      SST
      09950-60010   ( 09951-00550 )
      09950-70010   ( 09951-07200 )

  29. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE


    1. B000ML7

      Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.

  30. REMOVE TRANSAXLE HOUSING OIL SEPARATOR


    1. B000LCS

      Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.

  31. REMOVE FRONT OIL PUMP ASSEMBLY


    1. B000KMRE02
      Text in Illustration
      *1 Gasket

      Remove the gasket from the front oil pump assembly.

    2. Remove the 7 bolts and front oil pump assembly from the transaxle case sub-assembly.

    3. B000LOP

      Remove the front oil pump body O-ring from the front oil pump body sub-assembly.

    4. B000IQNE01
      Text in Illustration
      *1 Thrust Bearing Race

      Remove the thrust bearing race from the underdrive planetary gear assembly.

    5. B000KPTE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 O-ring

      Remove the thrust needle roller bearing from the counter drive gear nut.

    6. Remove the O-ring from the transaxle case sub-assembly.

  32. REMOVE NO. 3 BRAKE DISC


    1. B000L3W

      Using a screwdriver, remove the snap ring from the front oil pump assembly.

    2. B000IW3E01
      Text in Illustration
      *1 No. 3 Brake Flange
      *2 No. 3 Brake Plate
      *3 No. 3 Brake Disc

      Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the front oil pump assembly.

  33. INSPECT NO. 3 BRAKE DISC


    1. B000KQL

      Check if the contact surfaces of the No. 3 brake discs, No. 3 brake plates and No. 3 brake flanges are worn or burnt.

      If necessary, replace them.

      Note


      • If the lining of any No. 3 brake disc is peeled off or discolored, or even if part of the groove is damaged, replace all of the No. 3 brake discs.

      • Before installing new No. 3 brake discs, soak them in ATF for at least 15 minutes.

  34. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. B000HVU

      Remove the underdrive planetary gear assembly from the front oil pump assembly.

  35. REMOVE NO. 3 BRAKE HUB


    1. B000IZM

      Remove the No. 3 brake hub from the underdrive planetary gear assembly.

    2. B000KPRE02
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing

      Remove the thrust needle roller bearing and thrust bearing race from the underdrive planetary gear assembly.

  36. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY


    1. B000M6JE02
      Text in Illustration
      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring

      While expanding the snap ring with snap ring expander, remove the planetary sun gear sub-assembly from the underdrive planetary gear assembly.

    2. Remove the snap ring from the underdrive planetary gear assembly.

  37. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. B000MLB

      Using a feeler gauge, measure the clearance between the underdrive planetary gear case and each pinion gear.

      Standard Clearance
      0.18 to 0.54 mm (0.00709 to 0.0213 in.)

      If the clearance is not as specified, replace the underdrive planetary gear assembly.

  38. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY


    1. B000IXF

      Using a caliper gauge, measure the inside diameters of the bushings of the planetary sun gear sub-assembly.

      Standard Inside Diameter
      25.525 to 25.546 mm (1.00492 to 1.00575 in.)
      Maximum Inside Diameter
      25.546 mm (1.00575 in.)

      If the inside diameter is greater than the maximum, replace the planetary sun gear sub-assembly.

  39. REMOVE INPUT SHAFT SUB-ASSEMBLY


    1. B000H4D

      Remove the input shaft sub-assembly from the front oil pump assembly.

    2. B000K6DE02
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Sub-assembly
      *4 Oil Seal Ring

      Remove the thrust needle roller bearing and thrust bearing race from the input shaft sub-assembly.

    3. Using a screwdriver, remove the 3 oil seal rings from the input shaft sub-assembly.

  40. REMOVE UNDERDRIVE PLANETARY SUN GEAR


    1. B000NM1E01
      Text in Illustration
      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing

      Remove the underdrive planetary sun gear from the front oil pump assembly.

    2. Remove the thrust needle roller bearing from the front oil pump assembly.

  41. REMOVE NO. 1 BRAKE DISC


    1. B000KKJE01
      Text in Illustration
      *1 Snap Ring
      *2 Brake Snap Ring Stopper

      Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.

    2. B000KO1E03
      Text in Illustration
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Plate
      *3 No. 1 Brake Disc

      Remove the No. 1 brake flange, 3 No. 1 brake discs and 3 No. 1 brake plates from the front oil pump assembly.

  42. INSPECT NO. 1 BRAKE DISC


    1. B000ID9

      Check if the contact surfaces of the No. 1 brake discs, No. 1 brake plates and No. 1 brake flange are worn or burnt.

      If necessary, replace them.

      Note


      • If the lining of any No. 1 brake disc is peeled off or discolored, or even if part of the groove is damaged, replace all of the No. 1 brake discs.

      • Before installing new No. 1 brake discs, soak them in ATF for at least 15 minutes.

  43. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. B000M4A

      Remove the 3 2nd brake piston return spring sub-assemblies from the front oil pump assembly.

  44. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. B000KKY

      Using a vernier caliper, measure the free length of the 3 2nd brake piston return spring sub-assemblies including the spring seats.

      Standard Free Length
      23.26 mm (0.916 in.)

      If the free length is shorter than the standard free length, replace the 2nd brake piston return spring sub-assembly.

  45. REMOVE NO. 1 BRAKE PISTON


    1. B000LX2

      While holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the front oil pump assembly to remove the No. 1 brake piston.

    2. B000MNPE04

      Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.

  46. REMOVE FRONT DIFFERENTIAL CASE


    1. B000LH1

      Remove the front differential case from the transaxle case sub-assembly.

  47. REMOVE COUNTER DRIVE GEAR NUT


    1. B000L2PE01

      Using SST and a hammer, unstake the front planetary gear assembly.

      SST
      09930-00010
    2. B000HLME01

      Turn the manual valve lever shaft sub-assembly counterclockwise to set it to the P position as shown in the illustration.

    3. B000K20E01

      Using SST, remove the counter drive gear nut from the front planetary gear assembly.

      SST
      09387-00130
    4. B000NCPE01

      Turn the manual valve lever shaft sub-assembly 2 notches clockwise to set it to the N position as shown in the illustration.

  48. REMOVE COUNTER DRIVEN GEAR


    1. B000KYO

      Remove the counter driven gear from the transaxle case sub-assembly.

  49. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (INNER RACE)


    1. B000KM6E01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the differential drive pinion tapered roller bearing RH (inner race) from the counter driven gear.

      SST
      09950-00020
      09950-00030
      09950-60010   ( 09951-00320 )

  50. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (INNER RACE)

    Tech Tips

    If removing the differential drive pinion tapered roller bearing LH (inner race), replace the counter driven gear with a new one.

  51. REMOVE PAWL SHAFT CLAMP


    1. B000JEW

      Remove the bolt and pawl shaft clamp from the transaxle case sub-assembly.

  52. REMOVE NO. 1 TRANSMISSION CASE PLATE


    1. B000HUH

      Remove the bolt and No. 1 transmission case plate from the transaxle case sub-assembly.

  53. REMOVE PAWL STOPPER PLATE


    1. B000KOR

      Remove the 2 bolts and pawl stopper plate from the transaxle case sub-assembly.

  54. REMOVE PARKING LOCK SLEEVE


    1. B000HRQ

      Remove the parking lock sleeve from the transaxle case sub-assembly.

  55. REMOVE PARKING LOCK PAWL


    1. B000JHGE02
      Text in Illustration
      *1 Parking Lock Pawl Pin
      *2 Parking Lock Pawl Shaft
      *3 Spring
      *4 Parking Lock Pawl

      Remove the spring, parking lock pawl pin, parking lock pawl shaft and parking lock pawl from the transaxle case sub-assembly.

  56. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (OUTER RACE)


    1. B000N6ME01

      Using SST, remove the differential drive pinion tapered roller bearing LH (outer race) from the transaxle case sub-assembly.

      SST
      09308-00010

  57. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE)


    1. B000LSFE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00480 )
    2. B000JEGE01

      Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case sub-assembly.

      SST
      09308-00010

  58. REMOVE TRANSAXLE CASE OIL SEAL


    1. B000L4FE01

      Using SST and a hammer, remove the transaxle case oil seal from the transaxle case sub-assembly.

      SST
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

  59. REMOVE ONE-WAY CLUTCH ASSEMBLY


    1. B000I5X

      Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    2. B000HJHE02
      Text in Illustration
      *1 One-way Clutch Assembly with Planetary Ring Gear
      *2 Thrust Needle Roller Bearing

      Remove the one-way clutch assembly with planetary ring gear from the transaxle case sub-assembly.

    3. Remove the thrust needle roller bearing from the front planetary gear assembly.

    4. B000GZAE02
      Text in Illustration
      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear

      Remove the one-way clutch assembly from the planetary ring gear.

    5. Remove the outer race retainer from the one-way clutch assembly.

  60. INSPECT ONE-WAY CLUTCH ASSEMBLY


    1. B000H62E04
      Text in Illustration
      *1 Planetary Ring Gear
      *2 One-way Clutch Assembly
      *a Free
      *b Lock

      Temporarily install the one-way clutch assembly to the planetary ring gear.

    2. Make sure that the one-way clutch assembly turns freely counterclockwise and locks when turned clockwise.

      If the one-way clutch assembly does not operate normally, replace it.

  61. REMOVE PLANETARY RING GEAR FLANGE


    1. B000JWJE02
      Text in Illustration
      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear

      Using a screwdriver, remove the snap ring from the planetary ring gear.

    2. Remove the planetary ring gear flange from the planetary ring gear.

  62. REMOVE NO. 2 BRAKE DISC


    1. B000LCH

      Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    2. B000LK5E01
      Text in Illustration
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Plate
      *3 No. 2 Brake Disc

      Remove the No. 2 brake flange, 4 No. 2 brake discs, and 4 No. 2 brake plates from the transaxle case sub-assembly.

  63. INSPECT NO. 2 BRAKE DISC


    1. B000HU4

      Check if the contact surfaces of the No. 2 brake discs, No. 2 brake plates and No. 2 brake flange are worn or burnt.

      If necessary, replace them.

      Note


      • If the lining of any No. 2 brake disc is peeled off or discolored, or even if part of the groove is damaged, replace all of the No. 2 brake discs.

      • Before installing new No. 2 brake discs, soak them in ATF for at least 15 minutes.

  64. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. B000KGL

      Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    2. B000MPI

      Remove the 1st and reverse brake return spring sub-assembly from the transaxle case sub-assembly.

  65. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. B000INW

      Using a vernier caliper, measure the free length of the 1st and reverse brake return spring sub-assembly including the spring seat.

      Standard Free Length
      15.79 mm (0.622 in.)

      If the free length is shorter than the standard free length, replace the 1st and reverse brake return spring sub-assembly.

  66. REMOVE NO. 2 BRAKE PISTON


    1. B000LHO

      Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the ATF hole to remove the No. 2 brake piston from the transaxle case sub-assembly.

    2. B000IVA

      Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.

  67. REMOVE FRONT PLANETARY GEAR ASSEMBLY


    1. B000LSRE01

      Using SST and a press, remove the front planetary gear assembly from the transaxle case sub-assembly.

      SST
      09950-60010   ( 09951-00580 )
      09950-70010   ( 09951-07100 )

  68. REMOVE COUNTER DRIVE GEAR


    1. B000KA2E01

      Using SST and a press, remove the counter drive gear with bearing inner race (front side) from the transaxle case sub-assembly.

      SST
      09950-60020   ( 09951-00710 )
      09950-70010   ( 09951-07100 )

    2. Remove the bearing inner race (rear side).

    3. B000LPC

      As shown in the illustration, tighten 2 service bolts evenly to make a clearance of approximately 5.0 mm (0.197 in.) between the counter drive gear and bearing inner race (front side).

    4. B000IGSE04
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the bearing inner race (front side) from the counter drive gear.

      SST
      09950-00020
      09950-00030
      09950-60020   ( 09951-00710 )

  69. REMOVE NO. 3 BRAKE PISTON


    1. B000IY5E01

      Place SST on the brake piston return spring and compress the brake piston return spring with a press.

      SST
      09387-00070

    2. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    3. B000JCVE01
      Text in Illustration
      *1 No. 3 Brake Piston Return Spring Sub-assembly

      Remove the No. 3 brake piston return spring sub-assembly from the transaxle case sub-assembly.

    4. B000L28E01
      Text in Illustration
      *1 No. 3 Brake Piston

      Remove the No. 3 brake piston from the transaxle case sub-assembly.

    5. B000KG0

      Using a screwdriver, remove the 2 O-rings from the No. 3 brake piston.

  70. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. B000L1Z

      Using a vernier caliper, measure the free length of the No. 3 brake piston return spring sub-assembly including the spring seat.

      Standard Free Length
      9.15 mm (0.360 in.)

      If the free length is shorter than the standard free length, replace the No. 3 brake piston return spring sub-assembly.

  71. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY


    1. B000GZ4

      Remove the bolt, manual detent spring cover and manual detent spring sub-assembly from the transaxle case sub-assembly.

  72. REMOVE PARKING LOCK ROD SUB-ASSEMBLY


    1. B000LXT

      Remove the parking lock rod sub-assembly from the manual valve lever shaft sub-assembly.

      Tech Tips

      Align the protrusions with the notches on the manual valve lever shaft sub-assembly to remove the parking lock rod sub-assembly.

  73. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY


    1. B000LUI

      Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the manual valve lever shaft sub-assembly.

    2. B000LDZ

      Remove the manual valve lever shaft sub-assembly from the transaxle case sub-assembly.

  74. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL


    1. B000IBY

      Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case sub-assembly.