REPLACE AUTOMATIC TRANSAXLE FLUID
Lift the vehicle. [*1]
Note
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure that the tilt angle from the front to rear of the vehicle is within +/- 1°).
Remove the front wheel opening extension pad LH, engine under cover LH and front fender apron seal LH.
Remove the refill plug and gasket from the automatic transaxle assembly. [*2]
Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transaxle assembly. [*3]
| *1 | No. 1 Transmission Oil Filler Tube |
| *2 | Hexagon Socket Wrench |
| *a | Overflow Plug Hole |
Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly and drain the automatic transaxle fluid. [*4]
Measure the amount of fluid that you drained. [*5]
Tech Tips
Add the same amount of fluid in step [*8].
Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the automatic transaxle oil pan sub-assembly. [*6]
Temporarily install the gasket and the overflow plug. [*7]
Tech Tips
Reuse the old gasket. The plug will be removed again to adjust the fluid level.
Add fluid to the refill hole using the same amount of fluid drained in step [*5]. [*8]
Note
Use Toyota Genuine ATF WS.
Temporarily install the gasket and refill plug to avoid fluid spillage. [*9]
Tech Tips
Reuse the old gasket. The plug will be removed again to adjust the fluid level.
Lower the vehicle. [*10]
Start the engine. [*11]
Slowly move the shift lever from P to D, and then back to P. [*12]
Allow the engine to idle for 30 seconds to warm it up. [*13]
Turn the engine switch off. [*14]
Repeat steps [*1] to [*14].
Repeat steps [*1] to [*10].
ADJUST FLUID TEMPERATURE
When using the intelligent tester:
Tech Tips
The actual ATF temperature can be checked on the Data List using the intelligent tester.
Connect the intelligent tester to the DLC3 with the engine switch off.
Turn the engine switch on (IG) and turn the intelligent tester on.
Note
To reduce load, make sure that all electrical systems, such as the air conditioning, lighting system, electric fan and audio system are off.
Enter the following menus: Powertrain / ECT / Active Test / Connect the TC and TE1.
Select the Active Test item: Connect the TC and TE1 / ON.
Select the Data List menu: A/T Oil Temperature 1.
Check the ATF temperature.
Note
If the fluid temperature is below 45°C (113°F), proceed to the next step. (Recommended ATF temperature: 40°C [104°F] or less)
If the fluid temperature is 45°C (113°F) or more, turn the engine switch off and wait until the fluid temperature drops below 45°C (113°F).
Depress and hold the brake pedal.
Start the engine.
Slowly move the shift lever from P to D, and then back to P.
Tech Tips
Slowly move the shift lever to circulate the fluid through each part of the transaxle.
While observing the D shift indicator on the combination meter, move the shift lever back and forth between N and D at an interval of less than 1.5 seconds for 6 seconds or more.
Note
Do not pause for more than 1.5 seconds.
Tech Tips
Performing this operation will cause the vehicle to enter fluid temperature detection mode.
Check that the D shift indicator comes on for 2 seconds.
Tech Tips
When fluid temperature detection mode is activated, the D shift indicator on the combination meter comes on for 2 seconds.
If the D shift indicator does not come on for 2 seconds, return to the first step and perform the procedure again.
Move the shift lever from N to P.
Release the brake pedal.
Select the Active Test item: Connect the TC and TE1 / OFF.
Note
Be sure that terminals TC and TE1 are not connected. If the terminals are connected, the fluid level cannot be precisely adjusted due to fluctuations in engine speed.
Tech Tips
Disconnecting terminals TC and TE1 activates engine idle speed control mode.
In engine idle speed control mode, engine idle speed control starts when the fluid temperature becomes 35°C (95°F) or more and the engine speed is maintained at approximately 800 rpm.
Even after terminals TC and TE1 are disconnected, fluid temperature detection mode is active until the engine switch is turned off.
| *a | Turned Off |
| *b | Turned On |
| *c | Blinking |
Warm up the engine with the engine idling until the fluid temperature reaches the fluid level adjustment temperature (40 to 45°C [104 to 113°F]).
| Below Fluid Level Adjustment Temperature | Fluid Level Adjustment Temperature | Above Fluid Level Adjustment Temperature |
| 40°C or less (104°F or less) |
40 to 45°C (104 to 113°F) |
45°C or more (113°F or more) |
Note
If the fluid temperature is within the fluid level adjustment temperature range, immediately proceed to the Adjust Fluid Level procedure.
If the fluid temperature is 45°C (113°F) or more, stop the engine and wait until the fluid temperature drops to 40°C (104°F) or less. Then perform the Adjust Fluid Temperature procedure again from the beginning.
Tech Tips
In fluid temperature detection mode, the D shift indicator comes on, goes off, or blinks depending on the fluid temperature.
| Below Fluid Level Adjustment Temperature (40°C or less) (104°F or less) |
Fluid Level Adjustment Temperature (40 to 45°C) (104 to 113°F) |
Above Fluid Level Adjustment Temperature (45°C or more) (113°F or more) |
| OFF | ON | Blinks |
When not using the intelligent tester:
| *a | DLC3 |
Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3 with the engine switch off.
Depress and hold the brake pedal.
Start the engine.
Note
To reduce load, make sure that all electrical systems, such as the air conditioning, lighting system, electric fan and audio system, are off.
Tech Tips
The indicator lights on the combination meter blink to indicate the DTC output when terminals TC and CG are connected.
Slowly move the shift lever from P to D, and then back to P.
Tech Tips
Slowly move the shift lever to circulate the fluid through each part of the transaxle.
While observing the D shift indicator on the combination meter, move the shift lever back and forth between N and D at an interval of less than 1.5 seconds for 6 seconds or more.
Note
Do not pause for more than 1.5 seconds.
Tech Tips
Performing this operation will cause the vehicle to enter fluid temperature detection mode.
Check that the D shift indicator comes on for 2 seconds.
Tech Tips
When fluid temperature detection mode is activated, the D shift indicator on the combination meter comes on for 2 seconds.
If the D shift indicator does not come on for 2 seconds, return to the first step and perform the procedure again.
Move the shift lever from N to P.
Release the brake pedal.
| *a | DLC3 |
Remove SST from terminals 13 (TC) and 4 (CG).
Note
Be sure that terminals TC and CG are not connected. If the terminals are connected, the fluid level cannot be precisely adjusted due to fluctuations in engine speed.
Tech Tips
Disconnecting terminals TC and CG activates engine idle control mode.
In engine idle speed control mode, engine idle speed control starts when the fluid temperature becomes 35°C (95°F) or more and the engine speed is maintained at approximately 800 rpm.
Even after terminals TC and CG are disconnected, fluid temperature detection mode is active until the engine switch is turned off.
| *a | Turned Off |
| *b | Turned On |
| *c | Blinking |
Allow the engine to idle until the D shift indicator comes on again.
| Below Fluid Level Adjustment Temperature (40°C or less) (104°F or less) |
Fluid Level Adjustment Temperature (40 to 45°C) (104 to 113°F) |
Above Fluid Level Adjustment Temperature (45°C or more) (113°F or more) |
| OFF | ON | Blinks |
Note
If the D shift indicator is on, immediately proceed to the Adjust Fluid Level procedure.
If the D shift indicator blinks, stop the engine and wait until the fluid temperature drops to 40°C (104°F) or less (the indicator goes off). Then perform the Adjust Fluid Temperature procedure again from the beginning.
Tech Tips
In fluid temperature detection mode, the D shift indicator comes on, goes off, or blinks depending on the fluid temperature.
Fluid filling procedure should be performed when the D shift indicator is on (the fluid temperature is within the fluid level adjustment temperature range).
ADJUST FLUID LEVEL
CAUTION:
Use caution while the engine is idling and the radiator fan is operating.
Lift the vehicle.
Note
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure the tilt angle from the front to rear of the vehicle is within +/- 1°).
Adjust the fluid level.
Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket.
CAUTION:
Be careful as the fluid coming out of the overflow plug hole is hot.
Check the amount of fluid that comes out of the overflow plug hole.
Note
If only a small amount of fluid (approximately 1 cc) comes out of the overflow plug hole, then only fluid remaining in the No. 1 transmission oil filler tube has come out. This condition is not considered as overflow, so it is necessary to add fluid.
If the amount of fluid that comes out of the overflow plug hole is large, wait until the fluid flow slows and only drips come out.
If no fluid comes out of the overflow plug hole, remove the refill plug and gasket. Then add transaxle fluid through the refill hole until fluid comes out of the overflow plug hole. Wait until the fluid flow slows and only drips come out.
Note
Use Toyota Genuine ATF WS.
Check that the fluid flow has slowed and only drips come out.
Tech Tips
The fluid flow will not stop completely because the fluid continues to expand as its temperature increases.
Install the overflow plug with a new gasket.
Install the refill plug with a new gasket.
Lower the vehicle.
Turn the engine switch off.
Tech Tips
Turning the engine switch off exits fluid temperature detection mode.
Remove the intelligent tester from the DLC3 (when using the intelligent tester).
REBUILD WORK
Lift the vehicle.
Clean each part.
Check for fluid leaks.
Install the front wheel opening extension pad LH, engine under covers LH and front fender apron seal LH.
Lower the vehicle.