STARTER (for 1.6 kW Type) REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE COOL AIR INTAKE DUCT SEAL


    1. B000MPY

      Remove the 9 clips and cool air intake duct seal.

  4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B000H7U

      Lift the rear of the engine cover to detach the cover from the 2 pins, and then lift the front of the engine cover to detach the cover from the pin and remove the engine cover.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the No. 1 engine cover sub-assembly to break.

  5. REMOVE INLET AIR CLEANER ASSEMBLY


    1. B000KJW

      Remove the 2 bolts and inlet air cleaner assembly.

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. B000IC4

      Disconnect the vacuum switching valve assembly from the air cleaner hose.

    2. B000ILW

      Disconnect the mass air flow meter connector and 2 wire harness clamps from the air cleaner cap sub-assembly.

    3. B000NHN

      Separate the fuel vapor feed hose from the air cleaner hose.

    4. B000LAA

      Disconnect the ventilation hose from the cylinder head cover.

    5. B000KT6

      Loosen the hose clamp and disconnect the air cleaner hose from the throttle with motor body assembly.

    6. B000NMO

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

  7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. B000MVL

      Disconnect the wire harness clamp.

    2. Remove the 2 bolts and air cleaner case sub-assembly.

  9. REMOVE BATTERY


    1. B000HQK

      Loosen the nut, and separate the positive (+) battery terminal.

    2. Loosen the nut, and remove the bolt and battery clamp.

    3. Remove the battery and battery tray.

  10. REMOVE STARTER ASSEMBLY


    1. B000HCF

      Disconnect the starter connector.

    2. Open the terminal cap, remove the nut and disconnect the starter wire.

    3. B000MAB

      Remove the 2 bolts and starter assembly.