STARTER REASSEMBLY


  1. INSTALL PLANETARY GEAR


    1. B000MQG

      Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and No. 2 repair service starter kit.

      Text in Illustration
      B000K70 High-temperature Grease

    2. Install the 3 planetary gears to the No. 2 repair service starter kit.

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. B000K77

      Apply high-temperature grease to the starter armature shaft.

      Text in Illustration
      B000K70 High-temperature Grease
    2. B000NGJE01
      Text in Illustration
      *1 Washer
      *a Bearing
      B000K70 High-temperature Grease

      Apply high-temperature grease to the washer and bearing shown in the illustration.

    3. Install the starter armature assembly to the starter commutator end frame assembly.

    4. B000JJWE12
      Text in Illustration
      *a Snap Ring Pliers

      Using snap ring pliers, install the washer and a new snap ring.

      Note


      • Be sure to install the snap ring in the armature shaft groove securely.

      • Do not expand the snap ring excessively.

    5. B000ILUE33
      Text in Illustration
      *a Width

      Using a vernier caliper, measure the width of the snap ring end gap as shown in the illustration.

      Maximum Width
      5.0 mm (0.197 in.)

      If the width is greater than the maximum, replace the snap ring with a new one.

  3. INSTALL STARTER COMMUTATOR END FRAME COVER


    1. B000IQK

      Install the starter commutator end frame cover to the starter commutator end frame assembly.

  4. INSTALL STARTER ARMATURE PLATE


    1. B000JZKE28
      Text in Illustration
      *a Keyway
      *b Key

      Insert the starter armature plate to the starter yoke assembly.

    2. Align the keyway of the starter armature plate with the key inside the starter yoke assembly, and install the starter armature plate.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. B000GXHE15
      Text in Illustration
      *a Cutout
      *b Rubber

      Align the rubber of the starter commutator end frame assembly with the cutout of the starter yoke assembly.

    2. Install the starter commutator end frame assembly to the starter yoke assembly.

      Note

      The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

  6. INSTALL STARTER YOKE ASSEMBLY


    1. B000HZOE14
      Text in Illustration
      *a Cutout
      *b Protrusion

      Align the protrusion of the starter yoke assembly with the cutout of the No. 2 repair service starter kit.

    2. Install the starter yoke assembly with the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL REPAIR SERVICE STARTER KIT


    1. B000KSHE04
      Text in Illustration
      *a Hook
      B000K70 High-temperature Grease

      Apply high-temperature grease to the plunger.

    2. Hang the hook of the plunger on the drive lever.

    3. Apply high-temperature grease to the return spring.

    4. Install the return spring to the plunger.

    5. Install the magnet switch to the No. 2 repair service starter kit with the 2 screws.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    6. Connect the field coil lead wire to terminal C with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }