REAR SUSPENSION MEMBER (for TMMK Made) INSTALLATION


  1. INSTALL HOLE PLUG


    1. Install the 4 hole plugs to the rear suspension member sub-assembly.

  2. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION LH


    1. B000J65

      Temporarily install a new rear suspension member body mounting front cushion LH to the position shown in the illustration.

      Text in Illustration
      B000K70 Front of the Vehicle

    2. Using SST and a press, install the rear suspension member body mounting front cushion LH to the rear suspension member sub-assembly.

      B000I6GE01
      SST
      09710-30012   ( 09710-04061 )
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

      Tech Tips

      Slowly press in the rear suspension member body mounting front cushion LH.

    3. B000JXR

      While observing from the side, press in the rear suspension member body mounting front cushion LH until there is no clearance between the rear suspension member body mounting front cushion LH and the rear suspension member sub-assembly as shown in the illustration.

      Note

      Do not press the rear suspension member excessively, or it will easily deform.

  3. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION RH


    1. B000H4S

      Temporarily install a new rear suspension member body mounting front cushion RH to the position shown in the illustration.

      Text in Illustration
      B000K70 Front of the Vehicle

    2. Using SST and a press, install the rear suspension member body mounting front cushion RH to the rear suspension member sub-assembly.

      B000JJ6E01
      SST
      09710-30012   ( 09710-04061 )
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

      Tech Tips

      Slowly press in the rear suspension member body mounting front cushion RH.

    3. B000MKP

      While observing from the side, press in the rear suspension member body mounting front cushion RH until there is no clearance between the rear suspension member body mounting front cushion RH and the rear suspension member sub-assembly as shown in the illustration.

      Note

      Do not press the rear suspension member excessively, or it will easily deform.

  4. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for LH Side)


    1. B000LKY

      Temporarily install a new rear suspension member body mounting rear cushion (LH side) to the position shown in the illustration.

      Text in Illustration
      B000K70 Front of the Vehicle

    2. Using SST and a press, install the rear suspension member body mounting rear cushion (LH side) to the rear suspension member sub-assembly.

      B000JMIE01
      SST
      09710-30012   ( 09710-04061 )
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

      Tech Tips

      Slowly press in the rear suspension member body mounting rear cushion.

    3. B000LOT

      While observing from the side, press in the rear suspension member body mounting rear cushion (LH side) until there is no clearance between the rear suspension member body mounting rear cushion (LH side) and the rear suspension member sub-assembly as shown in the illustration.

      Note

      Do not press the rear suspension member excessively, or it will easily deform.

  5. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for RH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  6. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. B000N9V

      Temporarily tighten the rear No. 1 suspension arm assembly (inner side) with the bolt.

      Text in Illustration
      B000K70 Bolt
      B000IB9 Front of the Vehicle
      B000NOZ Paint Mark

      Tech Tips

      Ensure that the paint mark faces the rear of the vehicle.

    2. B000I0RE07

      Set the rear No.1 suspension arm assembly in the position shown in the illustration, and fully tighten the bolt.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  7. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  8. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. B000IWK

      Temporarily tighten the rear No. 2 suspension arm assembly (inside) with the bolt.

      Text in Illustration
      B000K70 Bolt
      B000NOZ Paint Mark

      Tech Tips

      Ensure that the paint mark faces the rear of the vehicle.

  9. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  10. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. Install 2 new differential support member cushions and 2 new differential support member upper stoppers to the rear suspension member sub-assembly.

    2. B000LXFE01
      Text in Illustration
      *1 Engine Lifter
      *2 Attachment
      B000JL5 Attachment Placement Location

      Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      Note


      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

    3. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the vehicle body.

      Note

      When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    4. Install the rear suspension member sub-assembly, rear suspension member lower stopper sub-assembly LH and rear suspension member lower stopper sub-assembly RH with the 4 nuts.

      B000K0DE01
      Torque:
      Nut A
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      Nut B
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

    5. Install the rear suspension member sub-assembly and 2 rear suspension member lower stoppers with the 2 bolts.

      B000LSGE03
      Text in Illustration
      *1 Rear suspension member lower stopper - -
      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

      Note

      Be sure to install the rear suspension member sub-assembly with the rear suspension member lower stoppers in the correct direction, as shown in the illustration.

  11. INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET


    1. Install the No. 3 exhaust pipe support bracket to the rear suspension member sub-assembly with the 2 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  12. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. Temporarily tighten the rear No. 1 suspension arm assembly (outer side) to the rear axle carrier sub-assembly with the bolt and nut.

      Note

      When temporarily tightening the bolt, keep the nut from rotating.

      Tech Tips

      Insert the bolt from the front of the vehicle.

  13. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  14. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. Connect the rear No. 2 suspension arm assembly (outer side) to the rear axle carrier sub-assembly with the bolt and nut.

      Note

      When temporarily tightening the bolt, keep the nut from rotating.

      Tech Tips

      Insert the bolt from the rear of the vehicle.

  15. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  16. STABILIZE SUSPENSION


    1. B000L6EE01
      Text in Illustration
      *1 Wooden Block

      Jack up the rear axle carrier sub-assembly, placing a wooden block under it to avoid damage. Apply load to the suspension so that the installed bolt of the rear No. 1 suspension arm assembly (inner side) is horizontally aligned with the center of the rear axle hub.

      CAUTION:

      Do not jack up the rear axle carrier sub-assembly too high as the vehicle may fall.

      Note


      • When jacking up the rear axle carrier sub-assembly, be sure to jack it up slowly.

      • Make sure to perform this operation with the vehicle kept as low as possible.

  17. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. B000H5P

      Fully tighten the bolt.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

      Note

      Since a stopper nut is used, fully tighten the bolt.

  18. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  19. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. B000HKT

      Fully tighten the 2 bolts.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  20. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  21. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY

    Click here

  22. INSTALL REAR STABILIZER BAR


    1. B000MBO

      Install the rear stabilizer bar with the 4 nuts.

      Text in Illustration
      B000K70 Nut
      B000IB9 Front of the Vehicle
      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  23. CONNECT REAR STABILIZER LINK ASSEMBLY LH


    1. Connect the rear stabilizer link assembly LH to the rear stabilizer bar with nut.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      If the ball joint turns together with the nut, use a hexagon wrench to hold the stud.

  24. CONNECT REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  25. INSTALL CENTER EXHAUST PIPE ASSEMBLY

    Click here

  26. INSTALL NO. 2 FLOOR UNDER COVER


    1. Install the No. 2 floor under cover with the 2 bolts, 3 nuts, screw and 2 clips.

      Torque:
      Bolt
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Nut
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  27. INSTALL NO. 1 FLOOR UNDER COVER


    1. Install the No. 1 floor under cover with the 2 bolts, 3 nuts, screw and 2 clips.

      Torque:
      Bolt
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Nut
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  28. INSTALL REAR WHEELS

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  29. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  30. HEIGHT CONTROL SENSOR SIGNAL INITIALIZE

    Click here

  31. ADJUST HEADLIGHT AIMING

    Click here