FRONT DOOR(for Hatchback, Wagon) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE DOOR ASSIST GRIP ASSEMBLY


    1. B0043VB

      Using a moulding remover, disengage the 11 claws, guide and remove the door assist grip assembly.

  4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B00449B

      Using a moulding remover, disengage the clip, 5 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B0042VK

      Using a moulding remover, disengage the clip, 5 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. w/o Front No. 2 Speaker:


      1. B00438G

        Disengage the clip and 2 guides and remove the front door lower frame bracket garnish.

    2. w/ Front No. 2 Speaker:


      1. B00438G

        Disengage the clip and 2 guides.

      2. Disconnect the connector and remove the front door lower frame bracket garnish.

  7. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (w/ Front No. 2 Speaker)

    Click here

  8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B00427UC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. B0043O5C01
      B0042RQ Protective Tape

      Put protective tape around the front door panel.

    3. B0042QA

      Remove the 3 screws.

    4. B0043UD

      Disengage the 8 clips and remove the front door trim board sub-assembly as shown in the illustration.

    5. B004530

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  9. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B00447B

      Disengage the 4 guides, and remove the front door inside handle sub-assembly.

  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. B0041XR

      Disengage the 8 claws as shown in the illustration and remove the front door inner glass weatherstrip.

  11. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click here

  12. REMOVE FRONT SPEAKER COVER (w/o Front Speaker)


    1. B0042ED

      Remove the front speaker cover.

      Note

      Remove any remaining butyl tape from the door.

  13. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (w/ Front No.1 Speaker)

    Click here

  14. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B0043BF

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  15. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:


      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:


      1. Disconnect the power window regulator master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. B0041X4

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. B0044YKN01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  16. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B00448IC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  17. REMOVE FRONT DOOR GLASS RUN


    1. B0041UJ

      Remove the front door glass run.

  18. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B0043GV

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  19. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B00448F

      Remove the hole plug.

    2. B0044CG

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  20. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B0041M9

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  21. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B0044YX

      Remove the hole plug.

    2. B00431V

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. w/ Smart Entry and Start System:


      1. B00421A

        Disengage the 2 claws.

      2. Using a screwdriver, disconnect the connector.

    2. B0041YU

      Remove the front door outside handle assembly as shown in the illustration.

  23. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B0044Z3

      Disengage the 3 claws and remove the front door front outside handle pad.

  24. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B0044FH

      Disengage the 2 claws and remove the front door rear outside handle pad.

  25. REMOVE FRONT DOOR LOCK ASSEMBLY


    1. B00426GC01
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    4. When reusing the front door lock assembly:


      1. B00431K

        Remove the door lock wiring harness seal from the front door lock assembly.

  26. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. B00421W

      Remove the front door lock remote control cable assembly.

  27. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B0043WU

      Using a screwdriver, disengage the 3 claws.

    2. B0044N9

      Remove the front door inside locking cable assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. w/ Smart Entry and Start System:


      1. B0043QW

        Disengage the 3 clamps.

    2. B0043SCC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw of the front door outside handle frame sub-assembly, and then remove it.

  29. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B0042VJE01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  30. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B00437B

      Remove the 3 bolts and front door check assembly.

  31. REMOVE FRONT DOOR WEATHERSTRIP


    1. B0044TH

      Using a clip remover, disengage the 16 clips and remove the front door weatherstrip.

  32. REMOVE DOOR FRAME GARNISH


    1. B0043KN

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  33. REMOVE DOOR WINDOW FRAME MOULDING CLIP


    1. B0042L9

      Disengage the 2 claws and remove the door window frame moulding clip.

  34. REMOVE FRONT DOOR DUST PROOF SEAL


    1. for 2-piece Type:


      1. B0042A7

        Disengage the 4 claws to remove the 2 front door dust proof seals.

    2. for 3-piece Type:


      1. B0041VH

        Disengage the 6 claws to remove the 3 front door dust proof seals.

  35. REMOVE FRONT DOOR PANEL CUSHION


    1. B0044OG

      Disengage the 2 claws and remove the 2 front door panel cushions.

  36. REMOVE FRONT DOOR LOWER FRAME GARNISH PAD


    1. B004323C01
      *a Double-sided Tape

      Remove the front door lower frame garnish pad.

  37. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  38. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  39. REMOVE NO. 1 BLACK OUT TAPE (w/ Black Out Tape)

    Click here