FRONT DOOR(for Sedan) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE DOOR ASSIST GRIP COVER


    1. B0044FJ

      Using a moulding remover, disengage the 10 claws and remove the door assist grip cover.

  4. REMOVE FRONT ARMREST ASSEMBLY


    1. B0042C4

      Using a moulding remover, disengage the 2 clips and 5 claws and remove the front armrest assembly.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B0042A4

      Using a moulding remover, disengage the clip, 6 claws and 5 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B0043J6

      Using a moulding remover, disengage the clip, 6 claws and 5 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  7. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. w/o Front No. 2 Speaker:


      1. B004239

        Disengage the clip and 2 guides and remove the front door lower frame bracket garnish.

    2. w/ Front No. 2 Speaker:


      1. B0041WJ

        Disengage the clip and 2 guides.

      2. Disconnect the connector and remove the front door lower frame bracket garnish.

  8. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (w/ Front No. 2 Speaker)

    Click here

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B0044K2C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. B00447SC01
      B0042RQ Protective Tape

      Put protective tape around the front door panel.

    3. B0042U1

      Remove the 3 screws.

    4. B0043MG

      Disengage the 8 clips and remove the front door trim board sub-assembly as shown in the illustration.

    5. B0042EK

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B0042PU

      Disengage the 4 guides and remove the front door inside handle sub-assembly.

  11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. B00454B

      Disengage the 8 claws as shown in the illustration and remove the front door inner glass weatherstrip.

  12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click here

  13. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  14. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B0044SO

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  15. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:


      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:


      1. Disconnect the power window regulator master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. B00449S

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. B00453RN01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  16. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B0042OTC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  17. REMOVE FRONT DOOR GLASS RUN


    1. B0043QN

      Remove the front door glass run.

  18. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B0044W3

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  19. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B0042RJ

      Remove the hole plug.

    2. B0043A2

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  20. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B0044LM

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  21. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B0041SC

      Remove the hole plug.

    2. B0042N3

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. w/ Entry and Start System:


      1. B0042NL

        Disengage the 2 claws.

      2. Using a screwdriver, disconnect the connector.

    2. B0044NZ

      Remove the front door outside handle assembly as shown in the illustration.

  23. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B00424J

      Disengage the 3 claws and remove the front door front outside handle pad.

  24. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B0041YG

      Disengage the 2 claws and remove the front door rear outside handle pad.

  25. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY


    1. B0042RYC01
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock with motor assembly downward, and remove the front door lock with motor assembly and cables as a unit.

    4. When reusing the front door lock with motor assembly:


      1. B0044WF

        Remove the door lock wiring harness seal from the front door lock with motor assembly.

  26. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. B0043L1

      Using a screwdriver, disengage the 2 claws as shown in the illustration.

    2. B0043LW

      Remove the front door lock remote control cable assembly as shown in the illustration.

  27. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B00425Q

      Remove the front door inside locking cable assembly as shown in the illustration.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. w/ Entry and Start System:


      1. B0044CS

        Disengage the 3 clamps.

    2. B0044OXC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw of the front door outside handle frame sub-assembly, and then remove it.

  29. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B0042E5N01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  30. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B00431L

      Remove the 3 bolts and front door check assembly.

  31. REMOVE FRONT DOOR WEATHERSTRIP


    1. B00424F

      Using a clip remover, disengage the 16 clips and remove the front door weatherstrip.

  32. REMOVE DOOR FRAME GARNISH


    1. B0044PD

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  33. REMOVE DOOR WINDOW FRAME MOULDING CLIP


    1. B004240

      Disengage the 2 claws and remove the door window frame moulding clip.

  34. REMOVE FRONT DOOR PANEL CUSHION


    1. B00442Z

      Disengage the 2 claws and remove the 2 front door panel cushions.

  35. REMOVE FRONT DOOR VENT SEAL


    1. B00443I

      Remove the front door vent seal.

  36. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  37. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  38. REMOVE NO. 1 BLACK OUT TAPE

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