QUARTER WINDOW GLASS(for Hatchback) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY


    1. A01M0WO

      Clean the outer circumference of the quarter window glass assembly with a non-residue solvent.

      Note


      • Do not touch the quarter window glass surface after cleaning it.

      • Be careful not to damage the quarter window assembly and clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, apply primer G to the contact surface of a new quarter window assembly.

      A01LWP8C02
      *A Back Side - -
      A01M1XR Primer G - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.)
      b 11.0 mm (0.433 in.)
      c 19.0 mm (0.748 in.)
      d 11.0 mm (0.433 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01LVY5C27
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

        A01LXQGC02
        *A Back Side - -
        A01M1XR Adhesive - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 4.0 mm (0.157 in.)
        c 8.0 mm (0.315 in.)
        d 4.0 mm (0.157 in.)
        e 4.0 mm (0.157 in.)

    4. Install the quarter window assembly to the vehicle body.


      1. A01LV4W

        Using suction cups, engage the 3 clips to install the quarter window assembly.

        Note


        • Check that the clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure a close fit.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

    Click here

  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

    Click here

  6. INSTALL LOWER DECK TRIM SIDE BOARD LH (w/ Deck Board)

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  7. INSTALL NO. 2 DECK SIDE TRIM HOOK

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  8. INSTALL REAR SEAT SIDE GARNISH LH

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  9. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

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  10. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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  11. INSTALL REAR DOOR SCUFF PLATE LH

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  12. INSTALL REAR SEAT ASSEMBLY

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  13. INSTALL REAR DECK TRIM COVER

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  14. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

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  15. INSTALL DECK FLOOR BOX LH (w/ Deck Floor Box)

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  16. INSTALL REAR DECK FLOOR BOX (w/ Deck Floor Box)

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  17. INSTALL REAR FLOOR MAT ASSEMBLY

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  18. INSTALL DECK BOARD ASSEMBLY (w/ Deck Board)

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