ROOF WINDOW FIX GLASS(for Hatchback) INSTALLATION

PROCEDURE


  1. CLEAN ROOF WINDOW FIX GLASS


    1. A01M0WO

      Clean the outer circumference of the new roof window glass with a non-residue solvent.

      Note


      • Do not touch the roof window glass surface after cleaning it.

      • Be careful not to damage the roof window glass.

  2. INSTALL WINDSHIELD HEADER PROTECTOR


    1. Using a brush or sponge, coat the application area of 2 new windshield header protectors with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A01LZ5VC02
      *A Back Side
      A01M1XR Windshield Header Protector

      Install the 2 new windshield header protectors onto the roof window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 2.0 mm (0.0787 in.)

  3. INSTALL NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY


    1. A01LWSMC03
      *a Matchmark

      Position the new No. 1 roof window glass sub-assembly.


      1. Using suction cups, place the No. 1 roof window glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the No. 1 roof window glass sub-assembly rim is perfectly even.

        Note

        Check that the roof window clips are engaged to the vehicle body correctly.

      3. Remove the No. 1 roof window glass sub-assembly.

    2. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      A01LZVCC02
      *A Back Side - -
      A01M1XR Primer G - -
      Standard Dimension
      Area Dimension
      a 19.0 mm (0.748 in.) or more
      b 11.0 mm (0.433 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the No. 1 roof window glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01LVY5C28
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the No. 1 roof window glass sub-assembly as shown in the illustration.

        A01M16RC02
        *A Back Side - -
        A01M1XR Adhesive - -
        Standard Dimension
        Area Dimension
        a 3.0 mm (0.118 in.)
        b 8.0 mm (0.315 in.) or more
        c 3.0 mm (0.118 in.)
        d 3.0 mm (0.118 in.)
        e 3.0 mm (0.118 in.)

    5. Install the No. 1 roof window glass sub-assembly.


      1. A01LWSMC03
        *a Matchmark

        Using suction cups, position the No. 1 roof window glass sub-assembly and press it in gently along the rim.

        Note


        • Check that the roof window clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and No. 1 roof window glass sub-assembly.

      2. Lightly press the front surface of the No. 1 roof window glass sub-assembly to ensure a close fit.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the No. 1 roof window glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 7 hour
        20°C (68°F) 12 hours
        5°C (41°F) 52 hours

  4. INSTALL SLIDING ROOF HOUSING ASSEMBLY

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