WINDSHIELD GLASS INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A00YB3U

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A00Y5UPC01
      *A Back Side
      *a Windshield Glass Edge Side
      *b Ceramic Notch

      Install the 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 15.0 to 16.0 mm (0.591 to 0.630 in.)

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL NO. 2 WINDOW GLASS ADHESIVE DAM


    1. A00Y59KC01
      *A Back Side
      *a Ceramic Notch
      A00Y4VF Primer G

      Using a brush or sponge, coat the application area of a new No. 2 window glass adhesive dam with primer G.

      Standard Dimension
      Area Dimension
      a 5.0 mm (0.197 in.)
      b 33.0 mm (1.30 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A00Y65PC01
      *A Back Side
      *a Ceramic Notch
      *b Ceramic Notch for Dam Cut Alignment

      Install the new No. 2 window glass adhesive dam onto the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 33.0 mm (1.30 in.)
  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. A00Y7X3C01
      *A Back Side
      A00Y4VF Primer G

      Using a brush or sponge, coat the application area of a new windshield outside moulding with primer G.

      Standard Dimension
      Area Dimension
      a 7.0 mm (0.276 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A00Y5J6C01
      *A Back Side
      A00Y51D Edge Of Curved Surface

      Install the windshield outside moulding onto the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 7.0 mm (0.276 in.)
  5. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY


    1. A00YBGIC03
      *a Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.


      • Do not apply too much primer M.


      • Allow the primer M to dry for 3 minutes or more.


      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of the adhesive with primer G.

      A00Y5H6C01
      *A Back Side - -
      A00Y4VF Primer G - -
      Standard Dimension
      Area Dimension
      a 3.0 mm (0.118 in.) or more
      b 8.0 mm (0.315 in.)
      c 8.0 mm (0.315 in.)
      d 3.0 mm (0.118 in.) or more
      e 16.5 mm (0.650 in.)
      f 8.0 mm (0.315 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A00Y86JC27
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        A00Y87GC01
        *A Back Side - -
        A00Y4VF Adhesive - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.) or more
        b 4.0 mm (0.157 in.) or more
        c 9.5 mm (0.374 in.)
        d 4.0 mm (0.157 in.) or more
        e 9.5 mm (0.374 in.)
        f 8.0 mm (0.315 in.) or more
        g 4.0 mm (0.157 in.) or more
        h 4.0 mm (0.157 in.) or more

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A00YBGIC03
      *a Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure a close fit.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  6. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL ROOF HEADLINING ASSEMBLY

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  8. INSTALL RAIN SENSOR (w/ Rain Sensor)

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  9. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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  10. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  11. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH

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  12. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR RH

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  13. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

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  14. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

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  15. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

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  16. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

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  17. INSTALL FRONT WIPER ARM HEAD CAP

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