CONDENSER(except 1AD-FTV) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  2. REMOVE RADIATOR GRILLE SUB-ASSEMBLY

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  3. REMOVE HEADLIGHT ASSEMBLY LH (for 1ND-TV)

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  4. REMOVE HEADLIGHT ASSEMBLY RH (for 1ND-TV)

    Tech Tips

    Use the same procedure as for the LH side.

  5. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A01M2PHC01
      A01M03W Bolt
      A01LZQW Nut

      Remove the bolt, nut and battery clamp sub-assembly, battery clamp bolt.

  6. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ND-TV)

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  7. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1NR-FE)

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  8. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET (for 1ZR-FAE)

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  9. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ND-TV)

    Click here

  10. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1NR-FE)

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  11. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1ZR-FAE)

    Click here

  12. REMOVE NO. 1 RADIATOR SUPPORT (for 1ND-TV)

    Click here

  13. REMOVE NO. 2 FAN SHROUD

    A01LZNB

    1. Disengage the clamp and disconnect the No. 3 water by-pass hose from the No. 2 fan shroud.

    2. A01M19T

      Remove the 2 bolts.

    3. Disengage the 2 claws and 2 guides, and remove the No. 2 fan shroud.

  14. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01LX1S

      Remove the bolt and disconnect the discharge hose sub-assembly from the condenser with receiver assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  15. DISCONNECT AIR CONDITIONER TUBE ASSEMBLY


    1. A01LYFK

      Remove the bolt and disconnect the air conditioner tube assembly from the condenser with receiver assembly.

    2. Remove the O-ring from the air conditioner tube assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  16. REMOVE CONDENSER WITH RECEIVER ASSEMBLY


    1. A01LWGK

      Disengage the 2 guides and remove the condenser with receiver assembly as shown in the illustration.

      Note

      Do not damage the condenser with receiver assembly or radiator when removing the condenser with receiver assembly.