COOLER EXPANSION VALVE REMOVAL

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Cooler System)

   Click here

2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for 1WW, 1ND-TV)

   Click here

3. REMOVE WATER GUARD PLATE LH (for 1WW, 1ND-TV)

   for LHD:

   for Sedan: Click here

   for Hatchback, Wagon: Click here

   for RHD:

   for Sedan: Click here

   for Hatchback, Wagon: Click here

4. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for 1WW, 1ND-TV)

   for LHD:

   for Sedan: Click here

   for Hatchback, Wagon: Click here

   for RHD:

   for Sedan: Click here

   for Hatchback, Wagon: Click here

5. REMOVE OUTER COWL TOP PANEL (for 1WW, 1ND-TV)

   for LHD:

   for Sedan: Click here

   for Hatchback, Wagon: Click here

   for RHD:

   for Sedan: Click here

   for Hatchback, Wagon: Click here

6. REMOVE COOLER CAP (w/o Cooler System)

   Click here

7. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Cooler System)

   Click here

8. DISCONNECT AIR CONDITIONER TUBE ASSEMBLY (w/ Cooler System)

   Click here

9. REMOVE COOLER EXPANSION VALVE

   
   

   1. 

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

   2. 

      *a	Bolt for Suction Pipe Sub-assembly

      Temporarily install the bolt for the suction pipe sub-assembly halfway to the cooler expansion valve.

   3. 

      Hold the bolt and pull it to remove the cooler expansion valve as shown in the illustration.

   4. 

      *1	No. 1 Cooler Evaporator Sub-assembly

      Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.