COMPRESSOR(for 1WW) INSTALLATION

PROCEDURE


  1. INSPECT COMPRESSOR OIL


    1. When replacing the compressor assembly with pulley with a new one, gradually discharge the inert gas (helium) from the service valve, and drain the following amount of oil before installation.

      Standard
      (The amount of compressor oil inside a new compressor assembly with pulley: 90 (+15) cc (3.04 (+0.507) fl.oz)) - (The amount of compressor oil remaining in the removed compressor assembly with pulley) = The amount of compressor oil to be removed when replacing the compressor assembly with pulley

      Note


      • If a new compressor assembly with pulley is installed without removing the same amount of compressor oil as is remaining in the pipes, the amount of compressor oil will be excessive. This prevents heat exchange in the refrigerant cycle and will cause a refrigeration failure.

      • If the amount of compressor oil remaining in the removed compressor assembly with pulley is too low, check for compressor oil leaks.

      • Make sure to use ND-OIL 8 or equivalent compressor oil.

    2. Remove the suction seal cap.

    3. A01LY9Z

      Position the suction port downward and slightly shake the compressor to drain the oil. (*1)

      Note

      Be careful not to allow compressor oil to adhere on the pulley.

    4. A01LYT6

      Position the pulley side downward and turn the pulley in the direction indicated by the arrow once every 2 seconds 10 times. (*2)

      Note

      Keep your face away from the compressor port because turning the pulley may cause gas or oil to spray out.

    5. A01M12I

      Quickly position the pulley side upward and turn the pulley in the direction indicated by the arrow once. (*3)

    6. Repeat procedure (*1). (*4)

    7. Repeat procedures (*2) through (*4) about 5 times to drain the standard amount of oil.

  2. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY


    1. A01LZXDE01

      Using an E8 "TORX" socket wrench, temporarily install the compressor assembly with pulley with the 2 stud bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Tighten the stud bolts in the order shown in the illustration to temporarily install the compressor assembly with pulley.

    2. A01LZD4C02
      A01M03W Bolt
      A01LZQW Nut

      Install the compressor assembly with pulley with the bolt and 2 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Tighten the bolt and nuts in the order shown in the illustration to install the compressor assembly with pulley.

    3. Engage the clamp.

    4. Connect the connector.

  3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the vinyl tape from the discharge hose sub-assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor assembly with pulley.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

    4. Connect the discharge hose sub-assembly to the compressor assembly with pulley with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  4. CONNECT SUCTION HOSE SUB-ASSEMBLY


    1. Remove the vinyl tape from the suction hose sub-assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor assembly with pulley.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the suction hose sub-assembly.

    4. Connect the suction hose sub-assembly to the compressor assembly with pulley with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  5. INSTALL V-RIBBED BELT

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  6. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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  7. WARM UP ENGINE

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  8. INSPECT FOR REFRIGERANT LEAK

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