AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE QUICK HEATER ASSEMBLY (for Cold Area)

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  2. REMOVE NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. Disengage the 2 clamps.

    2. A01TA5L

      Using a screwdriver, disengage the 3 claws to remove the No. 2 heater control cable sub-assembly.

  3. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A01T8Z8

      Using a screwdriver, disengage the 3 claws to remove the air mix damper control cable sub-assembly.

  4. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A01TA4R

      Remove the 3 screws and mode damper servo sub-assembly.

  5. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. for Single Type:


      1. A01T8LA

        Remove the 2 screws and air mix damper servo sub-assembly.

    2. for Dual Type:


      1. A01TCBU

        Remove the 3 screws and air mix damper servo sub-assembly.

  6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. for Dual Type:


      1. A01TCDR

        Remove the 3 screws and No. 2 air mix damper servo sub-assembly.

  7. REMOVE HEATER COVER BRACKET


    1. A01TAFM

      Remove the screw and heater cover bracket.

  8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01TA7P

      Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly as shown in the illustration.

  9. REMOVE COOLER EXPANSION VALVE


    1. A01TD1V

      Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

  10. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01TASA

      Remove the 4 screws.

    2. Disengage the 2 claws and 2 guides, and remove the lower heater case.

    3. A01T9TF

      Disengage the clamp.

    4. Remove the No. 1 cooler evaporator sub-assembly with the front evaporator temperature sensor (No. 1 cooler thermistor) from the upper heater case.

    5. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  11. REMOVE NO. 1 COOLER THERMISTOR

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