STEERING GEAR INSTALLATION

PROCEDURE


  1. INSTALL TIE ROD END SUB-ASSEMBLY LH


    1. A00Y9A0C01
      *a Matchmark

      Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

      Tech Tips

      After adjusting the toe-in, tighten the lock nut.

  2. INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  3. INSTALL STEERING LINK ASSEMBLY


    1. Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }

      Note


      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      • Make sure to tighten the bolts starting from the left side of the vehicle.

  4. INSTALL STEERING INTERMEDIATE SHAFT


    1. A00YAL6C01
      *a Matchmark

      Align the matchmarks and install the steering intermediate shaft to the steering link assembly.

    2. Install the bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  5. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. Install the No. 1 steering column hole cover sub-assembly to the steering link assembly.

  6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  7. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

    Click here

  8. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  9. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  10. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tech Tips

    Perform the same procedure as for the LH side.

  11. INSTALL FRONT ENGINE MOUNTING BRACKET LOWER REINFORCEMENT (w/ Reinforcement)

    Click here

  12. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  13. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  14. CONNECT TIE ROD END SUB-ASSEMBLY LH


    1. A00Y5P2

      Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note


      • Do not damage the ball joint dust cover.

      • Do not apply lubricants to the ball joint stud taper and threads.

      • Remove any foreign matter from the contact surface of the steering knuckle and ball joint stud taper.

      • Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

  15. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  16. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

    Click here

  17. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  18. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. A00Y4X6C04
      *a Lip

      Install the clip (A) as shown in the illustration and engage the clip (B) to the body to connect the No. 1 steering column hole cover sub-assembly.

      Note

      Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.

  19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  20. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  21. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  22. STABILIZE SUSPENSION

    Click here

  23. INSTALL REAR ENGINE UNDER COVER LH

  24. INSTALL REAR ENGINE UNDER COVER RH

  25. INSTALL FRONT NO. 3 ENGINE UNDER COVER (for Full Cover Type)

  26. INSTALL CENTER NO. 4 ENGINE UNDER COVER (w/ Cover)

  27. INSTALL NO. 1 ENGINE UNDER COVER

  28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here