REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. A01TD4OC01
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

      Note

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. for Torsion Beam Type Suspension:


      1. Install the rear disc brake cylinder mounting to the rear axle beam assembly with the 2 bolts.

        Torque:
        72.0 N*m  { 734 kgf*cm, 53 ft.*lbf }

    2. for Double Wishbone Type Suspension:


      1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

        Torque:
        57.4 N*m  { 585 kgf*cm, 42 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A01T8W1C01
      A01TCKT Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Tech Tips

      Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)


    1. A01T8QXC01
      A01TCKT Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin (for lower side).

    2. Install the rear disc brake cylinder slide pin (for lower side) to the rear disc brake cylinder mounting.

    3. Push the rear disc brake cylinder slide pin (for lower side) into the rear disc brake bushing dust boot to engage the pin to the boot.

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)


    1. A01T8LSC01
      A01TCKT Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin (for upper side).

    2. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin (for upper side).

    3. A01TBZ9C01
      A01TCKT Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin (for upper side).

    4. Install the rear disc brake cylinder slide pin (for upper side) to the rear disc brake cylinder mounting.

    5. Push the rear disc brake cylinder slide pin (for upper side) into the rear disc brake bushing dust boot to engage the pin to the boot.

  6. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  7. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston using the procedure below.


      1. A01TBCHC02
        *a Identification Mark

        Set SST to the rear disc brake cylinder assembly as shown in the illustration.

        SST
        09719-12020   ( 09719-01010, 09719-01020, 09719-01030 )

        Tech Tips

        Using the following table, select SST in accordance with the rear disc brake cylinder assembly that is being installed.

        Rear Disc Brake Cylinder Assembly SST Identification Mark
        LH

        09719-01010

        (Right-hand Threads)

        		 R
        RH

        09719-12020

        (Left-hand Threads)

        		 L

      2. Turn SST (A) to secure it to the rear disc brake cylinder assembly.

      3. A01T9E8E02

        Turn SST to adjust the protrusion of the rear disc brake piston.

        Note


        • Place the rear disc between the 2 rear disc brake pads and determine the piston return value.

        • Turn the rear disc brake piston to the position where the protrusion on the pad lines up properly with the piston groove.

    2. Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  9. CONNECT REAR FLEXIBLE HOSE


    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Note

      Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

  10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Torsion Beam Type Suspension)


    1. A01TBUMC01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Note

      Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.

    2. A01TD5D

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  11. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Double Wishbone Type Suspension)


    1. A01TDKJC01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Note

      Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.

    2. A01TC97

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  12. INSTALL PARKING BRAKE LEVER PROTECTOR (for Double Wishbone Type Suspension)

    Click here

  13. BLEED BRAKE LINE

    Click here

  14. ADJUST PARKING BRAKE

    Click here

  15. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

    for Hatchback, Wagon: Click here

    for Sedan: Click here

  16. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }