REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. A01M109C01
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

      Note

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. for Torsion Beam Type Suspension:


      1. Install the rear disc brake cylinder mounting to the rear axle beam assembly with the 2 bolts.

        Torque:
        72.0 N*m  { 734 kgf*cm, 53 ft.*lbf }

    2. for Double Wishbone Type Suspension:


      1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

        Torque:
        57.4 N*m  { 585 kgf*cm, 42 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A01LVQBC01
      A01M1XR Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Tech Tips

      Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. for Type A:


      1. A01M3GNC01
        A01M1XR Lithium Soap Base Glycol Grease

        Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin (for lower side).

      2. Install the rear disc brake cylinder slide pin (for lower side) to the rear disc brake cylinder mounting.

      3. Push the rear disc brake cylinder slide pin (for lower side) into the rear disc brake bushing dust boot to engage the pin to the boot.

      4. A01LVTLC01
        A01M1XR Lithium Soap Base Glycol Grease

        Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin (for upper side).

      5. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin (for upper side).

      6. A01LWZNC01
        A01M1XR Lithium Soap Base Glycol Grease

        Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin (for upper side).

      7. Install the rear disc brake cylinder slide pin (for upper side) to the rear disc brake cylinder mounting.

      8. Push the rear disc brake cylinder slide pin (for upper side) into the rear disc brake bushing dust boot to engage the pin to the boot.

    2. for Type B:


      1. A01LZYBC04
        A01M1XR Lithium Soap Base Glycol Grease

        Apply a light layer of lithium soap base glycol grease to the contact surface of the 2 rear disc brake cylinder slide pins.

      2. Install a new rear disc brake cylinder slide bushing to each rear disc brake cylinder slide pin.

      3. A01LZJNC04
        A01M1XR Lithium Soap Base Glycol Grease

        Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 rear disc brake cylinder slide pins.

      4. Install the 2 rear disc brake cylinder slide pins to rear disc brake cylinder mounting.

      5. Push the 2 rear disc brake cylinder slide pins into the 2 rear disc brake bushing dust boots to engage the pins to the boots.

  5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. for Type A:


      1. Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

        Note

        Be sure to install each rear disc brake pad support plate in the correct position and direction.

    2. for Type B:


      1. Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.

        Note

        Be sure to install each rear disc brake pad support plate in the correct position and direction.

  6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. for Type B:


      1. A01LYACC01
        *A Inner
        *B Outer
        A01LZGV Disc Brake Grease

        Apply disc brake grease to the back plate of the rear disc brake pads.

      2. A01M2K2C01
        *1 Rear No. 1 Disc Brake Anti-squeal Shim
        *2 Rear No. 2 Disc Brake Anti-squeal Shim

        Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

        Note


        • When replacing worn pads, the anti-squeal shims must be replaced together with the rear disc brake pads.

        • Make sure that disc brake grease is not applied onto the lining surface.

  7. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

    2. for Type B:


      1. A01LXVR

        Install the 2 anti-squeal springs to the rear disc brake pads.

        Note


        • When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

        • Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston using the procedure below (for Type A).


      1. A01LZQCC02
        *a Identification Mark

        Set SST to the rear disc brake cylinder assembly as shown in the illustration.

        SST
        09719-12020   ( 09719-01010, 09719-01020, 09719-01030 )

        Tech Tips

        Using the following table, select SST in accordance with the rear disc brake cylinder assembly that is being installed.

        Rear Disc Brake Cylinder Assembly SST Identification Mark
        LH

        09719-01010

        (Right-hand Threads)

        		 R
        RH

        09719-12020

        (Left-hand Threads)

        		 L

      2. Turn SST (A) to secure it to the rear disc brake cylinder assembly.

      3. A01LWXHE02

        Turn SST to adjust the protrusion of the rear disc brake piston.

        Note


        • Place the rear disc between the 2 rear disc brake pads and determine the piston return value.

        • Turn the rear disc brake piston to the position where the protrusion on the pad lines up properly with the piston groove.

    2. A01M3HON01

      To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it (for Type B).

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Place the disc between the 2 brake pads and determine the piston return value.

      • Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.

    3. for Type A:


      1. Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

        Torque:
        30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    4. for Type B:


      1. Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

        Torque:
        34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

        Note


        • Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.

        • Be sure that the anti-squeal springs are installed to the rear disc brake pads.

  9. CONNECT REAR FLEXIBLE HOSE


    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Note

      Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

  10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Torsion Beam Type Suspension)


    1. A01LYLBC01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Note

      Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.

    2. A01M1F5

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  11. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Double Wishbone Type Suspension)


    1. A01LYY8C01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Note

      Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.

    2. A01LVR8

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  12. INSTALL PARKING BRAKE LEVER PROTECTOR (for Double Wishbone Type Suspension)

    Click here

  13. BLEED BRAKE LINE

    Click here

  14. ADJUST PARKING BRAKE

    Click here

  15. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

    for Hatchback, Wagon: Click here

    for Sedan: Click here

  16. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }