REAR BRAKE REASSEMBLY

PROCEDURE


  1. INSTALL REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. for Type B:


      1. A012M1VC04
        A012F6O Lithium Soap Base Glycol Grease

        Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      2. Install the piston seal to the rear disc brake cylinder.

        Note

        Securely install the piston seal to the groove of the rear disc brake cylinder.

  4. INSTALL CYLINDER BOOT


    1. for Type A:


      1. A012IQFC01
        *1 Cylinder Boot
        *2 Rear Disc Brake Cylinder
        *3 Rear Disc Brake Piston

        Install a new cylinder boot to the rear disc brake cylinder and rear disc brake piston.

        Note


        • Securely install the cylinder boot into the groove of the rear disc brake piston and rear disc brake cylinder.

        • Do not damage the cylinder boot.

    2. for Type B:


      1. Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston and a new cylinder boot.

      2. A012KMEC02
        A012F6O Lithium Soap Base Glycol Grease

        Install the cylinder boot to the piston as shown in the illustration.

        Note

        Do not install the cylinder boot after installing the piston into the disc brake cylinder.

  5. INSTALL REAR DISC BRAKE PISTON


    1. for Type B:


      1. A012MQO

        Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

        Note

        Securely install the cylinder boot to the groove of the rear disc brake cylinder.

      2. A012KCON01

        Using SST, install the rear disc brake piston by turning it clockwise as far as possible.

        SST
        09719-12010   ( 09719-01030 )

        Note


        • Securely install the cylinder boot to the groove of the rear disc brake piston.

        • Do not damage the rear disc brake piston or cylinder boot.

      3. A012K57N03

        Using SST, slowly return the piston until the piston groove is positioned as shown in the illustration.

        Tech Tips

        When installing the rear disc brake cylinder assembly to the rear disc brake cylinder mounting, align the piston groove with the protrusion on the rear disc brake pad.

      4. A012L7QC01
        *1 Cylinder Boot

        Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder and rear disc brake piston.