REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

    Click here

  4. LOOSEN NO. 2 WIRE ADJUSTING NUT

    Click here

  5. REMOVE PARKING BRAKE LEVER PROTECTOR (for Double Wishbone Type Suspension)

    Click here

  6. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Torsion Beam Type Suspension)


    1. A012JL5

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    2. A012GPZC01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Disengage the clip and separate the No. 3 parking brake cable assembly.

  7. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Double Wishbone Type Suspension)


    1. A012N6I

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    2. A012K5UC01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Disengage the clip and separate the No. 3 parking brake cable assembly.

  8. DISCONNECT REAR FLEXIBLE HOSE


    1. A012GD6

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  9. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A012N7PC01
      *a Hold
      *b Turn

      Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  10. REMOVE REAR DISC BRAKE PAD


    1. A012JUQ

      Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A012IDI

      Remove the 4 rear disc brake pad support plates from the rear disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

  12. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A012FKG

      Remove the 2 rear disc brake cylinder slide pins from the rear disc brake cylinder mounting.

    2. A012N7OC02
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the disc brake cylinder slide pin (for upper side).

      Note

      Do not damage the rear disc brake cylinder slide pin (for upper side).

  13. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A012JNV

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  14. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A012G09

      Remove the 2 bolts and rear disc brake cylinder mounting.

  15. REMOVE REAR DISC


    1. A012FZMC01
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub and bearing assembly.

    2. Remove the rear disc.