BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the brake booster assembly.

  2. INSTALL BRAKE BOOSTER ASSEMBLY


    1. Temporarily install the brake booster assembly to the vehicle body.

      Note

      Do not apply excessive force to the brake lines or refrigerant lines.

    2. Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note

      Fully tighten the lock nut when adjusting the brake pedal height.

    3. B0043D8N01

      Install the 4 nuts to secure the brake booster assembly.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Tighten the 4 nuts in the order shown in the illustration.

    4. w/ Stop and Start System:

      Connect the connector to the vacuum sensor assembly.

  3. INSTALL FRONT NO. 1 BRAKE TUBE WAY


    1. Install the front No. 1 brake tube way to the vehicle body with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
  4. INSTALL NO. 3 BRAKE TUBE CLAMP


    1. for 1ND-TV, 8NR-FTS:


      1. Engage the clamp to install a new No. 3 brake tube clamp.

    2. Engage the clamp to install a new No. 3 brake tube clamp.

    3. for 1ND-TV, 8NR-FTS:


      1. Engage the 2 claws to install the brake tube heat insulator to the No. 3 brake tube clamp.

  5. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE


    1. Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

  6. INSTALL NO. 3 HEATER BRACKET SUB-ASSEMBLY (w/ Combustion Type Power Heater)


    1. Install the No. 3 heater bracket sub-assembly with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
  7. INSTALL HEATER PUMP ASSEMBLY (w/ Combustion Type Power Heater)

    for 1ND-TV: Click here

    for 1WW: Click here

  8. INSTALL PUSH ROD PIN

    Click here

  9. INSTALL BRAKE PEDAL RETURN SPRING

    Click here

  10. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

    for Sedan: Click here

    for Hatchback, Wagon: Click here

  11. INSTALL BRAKE ACTUATOR ASSEMBLY

    Click here

  12. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  13. INSPECT AND ADJUST BRAKE PEDAL

    Click here