BRAKE ACTUATOR

INSTALL BRAKE ACTUATOR ASSEMBLY

INSTALL BRAKE ACTUATOR WITH BRACKET

Install the brake actuator with bracket to the vehicle body with 3 new nuts.

Torque:

19 N*m { 194 kgf*cm, 14 ft.*lbf }
Note
- Do not damage the brake lines, fuel lines or wire harness.
- Tighten the 3 nuts in the order shown in the illustration.
Engage each clamp to install the No. 2 fuel tube clamp and front No. 4 brake tube to the brake actuator bracket assembly.

Note

Do not damage the brake lines or fuel lines.

*a	for LHD: From 1st Chamber of Master Cylinder Sub-assembly for RHD: From 2nd Chamber of Master Cylinder Sub-assembly
*b	for LHD: From 2nd Chamber of Master Cylinder Sub-assembly for RHD: From 1st Chamber of Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly RH
*d	To Rear Wheel Cylinder Assembly LH
*e	To Rear Wheel Cylinder Assembly RH
*f	To Front Wheel Cylinder Assembly LH

Temporarily tighten each brake line to the correct position on the brake actuator assembly as shown in the illustration.

Using a union nut wrench, fully tighten each brake line.

Torque:

*a, *b (w/o VSC)

15.2 N*m { 155 kgf*cm, 11 ft.*lbf }

*a, *b (w/ VSC)

19.5 N*m { 199 kgf*cm, 14 ft.*lbf }

*c, *d, *e, *f

15.2 N*m { 155 kgf*cm, 11 ft.*lbf }

Note

Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench.

Click here
Engage the clamp to install the wire harness to the brake actuator bracket assembly.
Connect the connector to the brake actuator assembly and disengage the claw (b).
Pull the lever down and engage the claw (a) to engage the connector lock.
Note
- Make sure that the connector is locked securely.
- Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.
Connect the connector to the ECM.

for 1NR-FE: Click here

for 1ZR-FAE: Click here

INSTALL AIR CLEANER BRACKET (for 1AD-FTV, 1ND-TV)

Install the air cleaner bracket with the 3 bolts.

Torque:

7.0 N*m { 71 kgf*cm, 62 in.*lbf }

INSTALL FUEL FILTER SUPPORT (for 1AD-FTV, 1ND-TV)

Install the fuel filter support with the 3 bolts.

Torque:

17.5 N*m { 178 kgf*cm, 13 ft.*lbf }
Engage the wire harness clamp to the fuel filter support.

INSTALL GLOW PLUG RELAY ASSEMBLY (for 1AD-FTV, 1ND-TV)

Install the glow plug relay assembly to the fuel filter support with the bolt.

Torque:

11 N*m { 112 kgf*cm, 8 ft.*lbf }
Connect the wire harness clamp to the fuel filter support.

CONNECT WIRE HARNESS (for 1AD-FTV, 1ND-TV)