REAR SUSPENSION MEMBER INSTALLATION

PROCEDURE


  1. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)


    1. A01TAUQC02
      *a Hole
      A01TCE3 Front of the Vehicle
      A01TBGJ Outside of the Vehicle

      Temporarily install a new rear suspension member front body mounting cushion so that the holes are positioned longitudinally as shown in the illustration.

    2. A01TCNBN02

      Install SST as shown in the illustration.

      SST
      09570-24011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01040, 09830-01060 )

      Note

      Apply a small amount of grease to the threads of SST (center bolt) before use.

    3. A01TBRRC02
      *a Turn
      *b Hold

      Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and the rear suspension member front body mounting cushion.

      SST
      09570-24011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01040, 09830-01060 )

  2. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  3. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION LH


    1. A01TDSTC02
      *a Hole
      A01TCE3 Front of the Vehicle
      A01TBGJ Left Side of the Vehicle

      Temporarily install a new rear suspension member rear body mounting cushion LH so that the holes are positioned longitudinally as shown in the illustration.

    2. A01TDIJN02

      Install SST as shown in the illustration.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00890, 09952-06010 )

      Note

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

    3. A01TAC3C03
      *a Turn
      *b Hold

      Using SST, install the rear suspension member rear body mounting cushion LH until there is no clearance between the rear suspension member sub-assembly and the rear suspension member rear body mounting cushion LH.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00890, 09952-06010 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

  4. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION RH


    1. A01TD1HC02
      *a Hole
      A01TCE3 Front of the Vehicle
      A01TBGJ Right Side of the Vehicle

      Temporarily install a new rear suspension member rear body mounting cushion RH so that the holes are positioned longitudinally as shown in the illustration.

    2. A01T9PZN02

      Install SST as shown in the illustration.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00890, 09952-06010 )

      Note

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

    3. A01T8YSC01
      *a Turn
      *b Hold

      Using SST, install the rear suspension member rear body mounting cushion RH until there is no clearance between the rear suspension member sub-assembly and the rear suspension member rear body mounting cushion RH.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00890, 09952-06010 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

  5. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH


    1. A01T9FWN03

      Temporarily install the rear upper control arm assembly LH to the rear suspension member sub-assembly with the bolt and nut.

      Note


      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      • Insert the bolt with the threaded end facing the rear of the vehicle.

    2. Set the rear upper control arm assembly LH in the tightening position as shown in the illustration.

      Reference Length (A)
      23.0 mm (0.906 in.)

    3. Fully tighten the bolt in the tightening position.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  6. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  7. INSTALL REAR SUSPENSION MEMBER UPPER STOPPER


    1. Install the 2 rear suspension member upper stoppers to the rear suspension member sub-assembly.

      Note

      Be sure to install the rear suspension member upper stoppers in the correct direction.

  8. INSTALL REAR SUSPENSION MEMBER REAR UPPER STOPPER


    1. Install the 2 rear suspension member rear upper stoppers to the rear suspension member sub-assembly.

      Note

      Be sure to install the rear suspension member rear upper stoppers in the correct direction.

  9. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      Note


      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

      • The rear suspension member sub-assembly is a heavy component. Make sure that it is supported securely.

    2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle body.

      Note

      When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    3. Install the rear suspension member sub-assembly with the rear suspension member lower stoppers LH and RH, 2 rear suspension member rear lower stoppers, 2 bolts, 2 nuts (A) and 2 nuts (B).

      A01TC48C02
      *1 Rear Suspension Member Rear Lower Stopper - -
      A01TCE3 Nut (A) A01TBGJ Bolt
      A01T8FD Nut (B) - -
      Torque:
      Bolt
      125 N*m  { 1275 kgf*cm, 92 ft.*lbf }
      Nut (A)
      125 N*m  { 1275 kgf*cm, 92 ft.*lbf }
      Nut (B)
      60.8 N*m  { 620 kgf*cm, 45 ft.*lbf }

      Note

      Be sure to install the rear suspension member sub-assembly with the rear suspension member rear lower stoppers facing in the correct direction as shown in the illustration.

    4. Lower the engine lifter.

  10. INSTALL REAR STABILIZER BAR

    Click here

  11. INSTALL REAR SUSPENSION MEMBER BRACE LH

    Click here

  12. INSTALL REAR SUSPENSION MEMBER BRACE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  13. INSTALL REAR UPPER COIL SPRING INSULATOR LH

    Click here

  14. INSTALL REAR UPPER COIL SPRING INSULATOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  15. INSTALL REAR LOWER COIL SPRING INSULATOR LH

    Click here

  16. INSTALL REAR LOWER COIL SPRING INSULATOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  17. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. Temporarily install the rear No. 2 suspension arm assembly LH to the rear suspension member sub-assembly with the bolt and nut.

      Note


      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      • Insert the bolt with the threaded end facing the front of the vehicle.

    2. A01TB3DC01
      *a Identification Mark
      *b 30° or less
      *c Lower End of Rear Coil Spring

      Set the rear coil spring LH to the rear No. 2 suspension arm assembly LH.

      Note


      • Set the rear coil spring so that the identification marks are positioned as shown in the illustration.

      • Set the rear coil spring so that its lower end is within the range shown in the illustration.

    3. A01T9P5C07
      *a Wooden Block
      *b Jack

      Using a jack and wooden block, slowly jack up the rear No. 2 suspension arm assembly LH.

      CAUTION:

      Do not jack up the rear No. 2 suspension arm assembly LH too high as the vehicle may fall.

      Note


      • When jacking up the rear No. 2 suspension arm assembly LH, be sure to jack it up slowly.

      • Make sure to perform this operation with the vehicle kept as low as possible.

    4. Temporarily install the rear No. 2 suspension arm assembly LH and rear coil spring LH with the bolt and nut.

      Note


      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      • Insert the bolt with the threaded end facing the front of the vehicle.

  18. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  19. INSTALL REAR STABILIZER LINK ASSEMBLY LH

    Click here

  20. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. INSTALL REAR AXLE ASSEMBLY (for LH Side)


    1. Use a jack and wooden block to keep the rear No. 2 suspension arm assembly LH level.

      CAUTION:

      Do not jack up the rear No. 2 suspension arm assembly LH too high as the vehicle may fall.

      Note


      • When jacking up the rear No. 2 suspension arm assembly LH, be sure to jack it up slowly.

      • Make sure to perform this operation with the vehicle kept as low as possible.

    2. A01T8DAC04
      *1 No. 2 Flexible Hose Bracket
      A01TCE3 Bolt (A)
      A01TBGJ Bolt (B)
      A01T8FD Bolt (C)

      Temporarily install the rear axle assembly to the rear No. 2 suspension arm assembly LH with the bolt (C) and nut.

      Note


      • Insert the bolt with the threaded end facing the front of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

    3. Temporarily install the rear axle assembly and No. 2 flexible hose bracket to the rear upper control arm assembly with the bolt (B) and nut.

      Note


      • Insert the bolt with the threaded end facing the rear of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

    4. Install the rear axle assembly to the rear trailing arm assembly with the 2 bolts (A).

      Torque:
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }

    5. Fully tighten the bolt (B) and bolt (C).

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

      Note

      Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

    6. Slowly lower the rear No. 2 suspension arm assembly LH.

  22. INSTALL REAR AXLE ASSEMBLY (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  23. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  24. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  25. INSTALL REAR DISC


    1. Install the 2 rear discs.

      Click here

  26. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

    Click here

  27. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  28. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

    Click here

  29. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tech Tips

    Perform the same procedure as for the LH side.

  30. INSTALL PARKING BRAKE LEVER PROTECTOR (for LH Side)

    Click here

  31. INSTALL PARKING BRAKE LEVER PROTECTOR (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  32. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

    Click here

  33. CONNECT SKID CONTROL SENSOR WIRE LH

    Click here

  34. CONNECT SKID CONTROL SENSOR WIRE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  35. ADJUST PARKING BRAKE

    Click here

  36. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

    Click here

  37. STABILIZE SUSPENSION

    Click here

  38. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  39. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  40. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. Install the rear floor side member cover LH with the 2 bolts, nut and 2 clips.

  41. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. for 1ZR-FAE, 8NR-FTS:


      1. Install the rear floor side member cover RH with the bolt, nut and clip.

    2. for 1WW:


      1. Install the rear floor side member cover RH with the 3 bolts and 2 clips.

  42. INSTALL REAR SUSPENSION ARM COVER LH

    Click here

  43. INSTALL REAR SUSPENSION ARM COVER RH

    Tech Tips

    Perform the same procedure as for the LH side.

  44. INSTALL TAIL EXHAUST PIPE ASSEMBLY

    for 1ZR-FAE: Click here

    for 8NR-FTS: Click here

    for 1WW: Click here

  45. INSTALL REAR WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  46. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  47. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  48. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  49. CHECK FOR SPEED SENSOR SIGNAL

    Click here