CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    CAUTION:

    The engine assembly with continuously variable transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

  2. REMOVE FLYWHEEL HOUSING UNDER COVER (for 1ZR-FE)

    Click here

  3. REMOVE FLYWHEEL HOUSING UNDER COVER (for 2ZR-FE)

    Click here

  4. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. A01T96EN16

      Using SST, hold the crankshaft pulley.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      SST
      09213-54015

      Tech Tips

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A01TAFE

      Remove the 6 drive plate and torque converter assembly setting bolts.

  5. REMOVE FRONT SUSPENSION MEMBER BRACE REAR LH

    Click here

  6. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH

    Click here

  7. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  8. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (for 1ZR-FE)

    Click here

  9. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (for 2ZR-FE)

    Click here

  10. REMOVE WIRE HARNESS CLAMP BRACKET (for 1ZR-FE)

    Click here

  11. REMOVE WIRE HARNESS CLAMP BRACKET (for 2ZR-FE)

    Click here

  12. INSTALL ENGINE HANGER (for 1ZR-FE)

    Click here

  13. INSTALL ENGINE HANGER (for 2ZR-FE)

    Click here

  14. DISCONNECT WATER BY-PASS HOSE


    1. A01TBM7

      Disengage the water by-pass hose clamp.

    2. Slide the 2 clips and remove the 2 water by-pass hoses from the transmission oil cooler.

  15. DISCONNECT ENGINE WIRE


    1. A01TB38C01
      *a Transmission Revolution Sensor (NOUT) Connector
      *b Oil Pressure Sensor Connector

      Disconnect the transmission revolution sensor (NOUT) connector.

    2. Disconnect the oil pressure sensor connector.

    3. Disengage the 4 clamps.

    4. A01TBU7

      Disconnect the park/neutral position switch assembly connector.

    5. Disengage the clamp.

    6. A01T9RXC01
      *a Transmission Revolution Sensor (NT) Connector
      *b Transmission Revolution Sensor (NIN) Connector
      *c Transmission Wire Connector

      Disconnect the transmission revolution sensor (NT) connector.

    7. Disconnect the transmission revolution sensor (NIN) connector.

    8. Disconnect the transmission wire connector.

    9. Disengage the clamp.

  16. REMOVE STARTER ASSEMBLY (for 1ZR-FE)

    Click here

  17. REMOVE STARTER ASSEMBLY (for 2ZR-FE)

    Click here

  18. REMOVE FRONT ENGINE MOUNTING INSULATOR (for 1ZR-FE)

    Click here

  19. REMOVE FRONT ENGINE MOUNTING INSULATOR (for 2ZR-FE)

    Click here

  20. REMOVE REAR ENGINE MOUNTING INSULATOR (for 1ZR-FE)

    Click here

  21. REMOVE REAR ENGINE MOUNTING INSULATOR (for 2ZR-FE)

    Click here

  22. REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY


    1. A01TBYZ

      Remove the 7 bolts and continuously variable transaxle assembly from the engine assembly.

      Note

      To prevent damage to the knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

  23. REMOVE TORQUE CONVERTER ASSEMBLY


    1. A01TD6S

      Remove the torque converter assembly from the continuously variable transaxle assembly.

      Note

      Make sure to remove the torque converter assembly horizontally from the input shaft.

  24. REMOVE CVT OIL PUMP TYPE T OIL SEAL

    Note


    • Do not remove the front oil pump assembly from the CVT main body, as there is the possibility of the entry of dust and foreign matter.

    • Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which may prevent the vehicle from being driven, may occur if dust or fine foreign matter enters the CVT.

    • Do not use cotton work gloves, cloths, paper towels, etc. that may produce lint, dust or foreign matter.

    • Perform the operation as quickly as possible, as dust and foreign matter may enter the CVT while the torque converter assembly is not attached to it.

    • Do not use an air gun until the torque converter assembly has been installed, as it may cause dust and foreign matter to be stirred up.


    1. A01T8VZN08

      Clean the tips of both the claws of SST and the center bolt.

    2. Using SST, remove the CVT oil pump type T oil seal from the continuously variable transaxle assembly.

      SST
      09308-10010

      Note

      Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles may be produced if they do.

  25. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. A01TA7D

      Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

  26. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01TCFT

      Remove the 4 bolts and front engine mounting bracket from the continuously variable transaxle assembly.

  27. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01TCL6

      Remove the 3 bolts and rear engine mounting bracket from the continuously variable transaxle assembly.

  28. REMOVE ENGINE MOUNTING BRACKET LH


    1. A01T9EA

      Remove the 3 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.

  29. REMOVE WIRE HARNESS CLAMP BRACKET


    1. Remove the water by-pass hose clamp from the water by-pass hose clamp bracket.

      A01T9MQC02
      *1 Water By-pass Hose Clamp *2 Wire Harness Clamp Bracket
      *3 Water By-pass Hose Clamp Bracket - -

    2. Remove the 5 bolts, 4 wire harness clamp brackets and water by-pass hose clamp bracket from the continuously variable transaxle assembly.

  30. REMOVE WITH HEAD STRAIGHT SCREW PLUG

    Tech Tips

    Perform this procedure only when replacement of the with head straight screw plug is necessary.


    1. A01TCSM

      Remove the with head straight screw plug and gasket from the continuously variable transaxle assembly.

  31. REMOVE BREATHER PLUG HOSE

    Tech Tips

    Perform this procedure only when replacement of the breather plug hose is necessary.


    1. A01TDFPC04
      *1 No. 1 Breather Plug (CVT)
      *2 Breather Plug Hose

      Remove the breather plug hose with the No. 1 breather plug (CVT) from the continuously variable transaxle assembly.

    2. Remove the No. 1 breather plug (CVT) from the breather plug hose.

  32. INSPECT TORQUE CONVERTER ASSEMBLY

    Click here

  33. INSPECT DRIVE PLATE

    Click here