INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 6TH GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 4TH GEAR THRUST CLEARANCE

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  4. INSPECT 3RD GEAR THRUST CLEARANCE

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  5. INSPECT 6TH GEAR RADIAL CLEARANCE

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  6. INSPECT 5TH GEAR RADIAL CLEARANCE

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  7. INSPECT 4TH GEAR RADIAL CLEARANCE

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  8. INSPECT 3RD GEAR RADIAL CLEARANCE

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  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A00YAK5

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A00Y83VN07

      Using SST and a press, remove the rear input shaft radial ball bearing and 6th gear sub-assembly from the input shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00270 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A00YAJK

      Remove the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING (for 6th Gear)


    1. A00YB17

      Remove the No. 5 synchronizer ring (for 6th gear) from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A00YABV

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A00Y661C05
      *a Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A00Y6JV

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    1. A00Y9S7

      Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A00Y9H4N06

      Using SST and a press, remove the No. 3 transmission clutch hub, No. 5 synchronizer ring (for 5th gear) and 5th gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A00Y6D4

      Remove the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A00YA1Z

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A00Y9CNC06
      *a Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A00Y8LT

      Remove the 4th gear from the input shaft.

  22. REMOVE 4TH GEAR NEEDLE ROLLER BEARING


    1. A00Y5TX

      Remove the 4th gear needle roller bearing from the input shaft.

  23. REMOVE OUTER 2ND SYNCHRONIZER RING


    1. A00Y6ZB

      Remove the outer 2nd synchronizer ring from the No. 2 transmission clutch hub.

  24. REMOVE 4TH GEAR BEARING SPACER


    1. A00Y6HK

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  25. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A00Y99I

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    1. A00Y9S7

      Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

  27. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A00Y5WV

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  28. REMOVE 3RD GEAR


    1. A00Y5IKN07

      Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  29. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A00YARU

      Remove the 3rd gear needle roller bearing from the input shaft.

  30. REMOVE FRONT INPUT SHAFT BEARING


    1. A00YABW

      Using a press, remove the front input shaft bearing from the input shaft.

      Note

      Support the input shaft by hand to prevent it from dropping off.