MULTI-MODE MANUAL TRANSAXLE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

Note

When the multi-mode manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE


  1. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. Coat a new O-ring with gear oil.

    2. Install the new O-ring to the speedometer driven hole cover sub-assembly.

    3. Install the speedometer driven hole cover sub-assembly to the transaxle case with the bolt.

      Torque:
      11.3 N*m  { 115 kgf*cm, 8 ft.*lbf }

  2. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the 3 wire harness clamp brackets with the 3 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

  3. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  5. INSPECT CLUTCH PIPE LINE

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  6. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  7. INSTALL NO. 1 CLUTCH ACTUATOR BRACKET


    1. A01LXM1N01

      Temporarily install the No. 1 clutch actuator bracket with the bolt*1.

    2. Temporarily install the No. 1 clutch actuator bracket with the 3 bolts.

    3. A01M0M6N01

      Fully install the 4 bolts in the sequence shown in the illustration.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

  8. INSTALL CLUTCH ACTUATOR ASSEMBLY

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  9. INSTALL REAR ENGINE MOUNTING BRACKET


    1. Install the rear engine mounting bracket with the 4 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  10. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  11. INSTALL ENGINE MOUNTING BRACKET LH


    1. Apply sealant to the 4 bolts.

      Sealant
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the engine mounting bracket LH with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  12. INSTALL MULTI-MODE MANUAL TRANSAXLE ASSEMBLY


    1. A01LWQT

      Check that the 2 knock pins are installed on the engine assembly before installing the multi-mode manual transaxle assembly.

    2. A01LXQEN01

      Align the input shaft with the clutch disc and install the multi-mode manual transaxle to the engine assembly.

    3. Install the 8 bolts.

      Torque:
      Bolt A for Flange Bolt
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
      Bolt A for Bolt with Washer
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }
      Bolt B
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

      Note


      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.

      • Do not forcibly pry on the multi-mode manual transaxle assembly when installing it to the engine assembly.

      • Do not apply excessive force to the multi-mode manual transaxle assembly as this will break the input shaft.

      • Make sure that the knock pins fit securely into the holes when installing the multi-mode manual transaxle assembly to the engine assembly.

      • Make sure that the contact surfaces of the engine assembly and multi-mode manual transaxle assembly are flat against each other before tightening the bolts.

  13. CONNECT WIRE HARNESS


    1. Install the wire harness to the multi-mode manual transaxle assembly with the nut and bolt.

      Torque:
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Connect the 2 clamps.

    3. Install the wire harness with the 3 clamps.

    4. Connect the 2 connectors to the select stroke sensor and park/neutral position switch assembly.

  14. INSTALL NO. 1 AIR TUBE


    1. A01LWHNC01
      *a Hose Clamp

      Install the No. 1 air tube and tighten the hose clamp.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

    2. Install the 4 bolts.

      Torque:
      Bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt B
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
      Bolt C
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the wire harness clamp.

  15. INSTALL STARTER ASSEMBLY

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  16. TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR

    Click here

  17. TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR

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  18. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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  19. PERFORM INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM

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  20. PERFORM LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM

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  21. PERFORM SYNCHRONIZATION POSITION CALIBRATION

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