TRANSMISSION CONTROL CABLE INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

   
   

   1. Pass the transmission control cable assembly into the vehicle and install the transmission control cable assembly to the vehicle body with the 2 nuts.

      Torque:

      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

   2. Connect the transmission control cable assembly to the rear engine mounting bracket with the bolt.

      Torque:

      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

   3. 

      Connect the transmission control cable assembly to the control bracket assembly with 2 new clips (A).

   4. Connect the transmission control cable assembly to the manual transaxle assembly with the 2 clips (B).

   5. 

      *a	Lock Piece
      *b	Stopper
      *c	Adjuster Case
      *d	Twist the stopper
      *e	Pull out
      *f	Return the stopper

      Release the lock of the transmission control select cable length adjustment structure.

      
      

      1. Twist the stopper.

      2. Pull the lock piece outward from the adjuster case to release the lock.

      3. Return the stopper.

   6. Engage the 2 claws to install the transmission control cable assembly to the floor shift lever assembly.

   7. Connect the transmission control shift cable to the floor shift lever assembly.

   8. Connect the transmission control select cable to the floor shift lever assembly with the clip.

      Note

      
      

      • Make sure the lock piece of the transmission control select cable length adjustment structure is facing upward when the transmission control select cable is connected.

      • Make sure that the transmission control select cable is securely installed.

   9. 

      *1	Outer Lever
      *2	Reverse Restrict Pin Assembly
      *a	Secured

      Hook the outer lever of the manual transaxle assembly to the reverse restrict pin assembly to secure it.

   10. 

       *a	Slider Shaft
       *b	Cam Wall

       Push the slider shaft against the cam wall.

       Note

       
       

       • Do not pull up the slider shaft.

       • When adjusting the transmission control select cable, make sure that the shift lever is not in 1st or 2nd.

   11. Lock the transmission control select cable length adjustment structure.

       

       *a	Lock Piece	*b	Stopper
       *c	Adjuster Case	*d	Twist the stopper
       *e	Push	*f	Return the stopper

       
       

       1. Twist the stopper.

       2. Push the lock piece into the adjuster case with slider held against the cam wall.

          Note

          
          

          • Securely press in the lock piece until the lock engages.

          • When adjusting the transmission control select cable, make sure that the shift lever is not in 1st or 2nd.

       3. Return the stopper to prevent the lock from being released.

          Note

          
          

          • Push the lock piece as far as it will go.

          • Confirm whether the transmission control select cable length adjustment structure is locked securely.

   12. 

       *1	Outer Lever
       *2	Reverse Restrict Pin Assembly
       *a	Released

       Move the shift lever to reverse, so that the outer lever can be released.

2. INSTALL REAR CONSOLE BOX ASSEMBLY (for Hatchback, Wagon)

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3. INSTALL REAR CONSOLE BOX ASSEMBLY (for Sedan)

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4. INSTALL NO. 1 FRONT FLOOR HEAT INSULATOR

   
   

   1. Install the No. 1 front floor heat insulator with the 3 nuts.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

5. INSTALL FRONT EXHAUST PIPE ASSEMBLY

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6. INSTALL NO. 1 AIR TUBE

   
   
   1. 

      *a

      Hose Camp

      Install the No. 1 air tube and tighten the 2 hose clamps.

      Torque:

      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

   2. Install the 4 bolts.

      Torque:

      Bolt A

      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Bolt B

      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

      Bolt C

      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

   3. Connect the 2 wire harness clamps to the manual transaxle assembly.

7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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9. INSTALL BATTERY

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10. INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

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11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When reconnecting the cable, some systems need to be initialized.

    Click here