MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  2. REMOVE FRONT ENGINE MOUNTING INSULATOR

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  3. REMOVE REAR ENGINE MOUNTING INSULATOR

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  4. REMOVE STARTER ASSEMBLY

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  5. DISCONNECT WIRE HARNESS


    1. A01TDJO

      Disconnect the 2 clamps from the manual transaxle assembly.

    2. Disconnect the back-up light switch assembly connector.

  6. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A01T8Y0

      Remove the 8 bolts and manual transaxle assembly from the engine assembly.

  7. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01TAW0

      Remove the 4 bolts and front engine mounting bracket from the manual transaxle assembly.

  8. REMOVE ENGINE MOUNTING BRACKET LH


    1. A01TD5H

      Remove the 4 bolts and engine mounting bracket LH from the manual transaxle assembly.

  9. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01TAR8

      Remove the 4 bolts and rear engine mounting bracket from the manual transaxle assembly.

  10. REMOVE BLEEDER CLUTCH RELEASE TUBE

    Click here

  11. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A01TBMD

      Remove the bolt and clutch flexible hose bracket from the manual transaxle assembly.

  12. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  13. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  14. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click here

  15. REMOVE WIRE HARNESS CLAMP BRACKET


    1. Remove the 2 bolts and 2 wire harness clamp brackets from the manual transaxle assembly.

      A01TB10
  16. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A01T9B9

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.